Surgical stapling apparatus with firing lockout mechanism

• US 9,757,126 B2
• Filed: 03/31/2014
• Issued: 09/12/2017
• Est. Priority Date: 03/31/2014
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Cappola, Kenneth M.
• Primary Examiner(s): Chukwurah, Nathaniel
• Application Number:
  US14/230,516
• Publication Number:
  US 20150272576A1
• Time in Patent Office: 1,261 Days
• Field of Search: 2271751, 2271752, 2271761
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/00473 Distal part, e.g. tip or head A61B2017/00464 takes precedence
• CPC Class Codes: A61B 2017/07257 characterised by its anvil
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2090/0814 Preventing re-use

Abstract

A surgical stapling apparatus is provided which includes a first jaw supporting an anvil assembly and a second jaw supporting a cartridge assembly. The cartridge assembly supports a firing lockout assembly which includes a latch member having a blocking member. The latch member is movable between a first position and a second position. In the first position, the blocking member of the latch member is aligned with the stop surface of the drive member to prevent advancement of the drive member within the tool assembly and in the second position, the blocking member is misaligned with the stop surface of the drive member to permit advancement of the drive member within the tool assembly. A biasing member is positioned to urge the latch member towards the first position. In the retracted position of the drive member, the latch member is in the first position.

Claims

1. A surgical stapling apparatus comprising:

a body portion defining a longitudinal axis having a proximal end and a distal end;

a tool assembly supported on the distal end of the body portion, the tool assembly including an anvil assembly and a cartridge assembly, the tool assembly being movable from an unapproximated position to an approximated position,

a drive member movable within the tool assembly from a pre-fired retracted position to an advanced position to move the tool assembly from the unapproximated position to the approximated position, the drive member also being movable from the advanced position to a post-fired retracted position, the drive member having a stop surface; and

a firing lockout assembly including a latch member having a blocking member and a biasing member, the latch member being pivotally supported within the tool assembly and movable from a first position to a second position, wherein in the first position the blocking member of the latch member is aligned with the stop surface of the drive member to prevent advancement of the drive member within the tool assembly and in the second position the blocking member is misaligned with the stop surface of the drive member to permit advancement of the drive member within the tool assembly, the biasing member being positioned to urge the latch member towards the first position;

wherein in the pre-fired retracted position of the drive member, the latch member is in the first position.

2. The surgical stapling apparatus according to claim 1, wherein the cartridge assembly further includes an actuation sled positioned within the tool assembly to be engaged by the drive member as the drive member is moved from the pre-fired retracted position towards the advanced position, the drive member effecting movement of the actuation sled from a retracted position to an advanced position upon movement of the drive member from the pre-fired retracted position to the advanced position.

3. The surgical stapling apparatus according to claim 2, wherein the actuation sled is configured to engage the latch member to move the latch member from the first position to the second position when the actuation sled is advanced distally within the cartridge assembly by the drive member.

4. A surgical stapling apparatus comprising:

a body portion defining a longitudinal axis having a proximal end and a distal end;

a tool assembly supported on the distal end of the body portion, the tool assembly including an anvil assembly and a cartridge assembly, the tool assembly being movable from an unapproximated position to an approximated position,

a drive member movably supported within the tool assembly from a retracted position to an advanced position to move the tool assembly from the unapproximated position to the approximated position, the drive member having a stop surface; and

a firing lockout assembly including a latch member having a blocking member and a biasing member, the latch member being pivotally supported within the tool assembly and movable from a first position to a second position, wherein in the first position the blocking member of the latch member is aligned with the stop surface of the drive member to prevent advancement of the drive member within the tool assembly and in the second position the blocking member is misaligned with the stop surface of the drive member to permit advancement of the drive member within the tool assembly, the biasing member being positioned to urge the latch member towards the first position;

wherein in the retracted position of the drive member, the latch member is in the first position, the cartridge assembly further including an actuation sled positioned within the tool assembly to be engaged by the drive member as the drive member is moved from the retracted position towards the advanced position, the drive member effecting movement of the actuation sled from a retracted position to an advanced position upon movement of the drive member from the retracted position to the advanced position, the actuation sled being configured to engage the latch member to move the latch member from the first position to the second position when the actuation sled is advanced distally within the cartridge assembly by the drive member; and

wherein the latch member includes a u-shaped body including a base member which supports the blocking member and a pair of spaced legs extending distally from the base member, each of the spaced legs supporting a centrally located pivot member and having a distal projection.

5. The surgical stapling apparatus according to claim 4, wherein the actuation sled includes a proximal finger which is positioned to engage one of the distal projections of the pair of spaced legs of the latch member as the actuation sled is moved distally within the cartridge assembly to effect movement of the latch member from the first position to the second position.

6. The surgical stapling apparatus according to claim 5, wherein the at least one proximal finger includes two proximal fingers, each of the two proximal fingers being positioned to engage a respective one of the distal projections of the pair of spaced legs of the latch member to effect movement of the latch member from the first position to the second position.

7. The surgical stapling apparatus according to claim 6, further including a mounting assembly including a mounting portion, the mounting portion defining a pair of hooked arms, each of the pivot members of the latch member being supported on a respective one of the pair of hooked arms.

8. The surgical stapling apparatus according to claim 7, wherein the drive member includes a body and a working end including an upper flange and a lower flange interconnected by a vertical strut, the working end being positioned to engage the actuation sled to move the actuation sled distally within the cartridge assembly.

9. The surgical stapling apparatus according to claim 8, wherein the mounting assembly defines a shoulder positioned to engage the blocking member to retain the latch member in the first position.

10. The surgical stapling apparatus according to claim 8, wherein the anvil assembly defines a first cam surface and the cartridge assembly defines a second cam surface, the drive member being movable from the retracted position to an intermediate position wherein the upper and lower flanges of the working end of the drive member engage the first and second cam surfaces to move the tool assembly to the approximated position.

11. The surgical stapling apparatus according to claim 10, wherein in the intermediate position of the drive member, the proximal finger of the actuation sled is engaged with one of the distal projections of the latch member to retain the latch member in the second position.

12. The surgical stapling apparatus according to claim 11, wherein the blocking member of the latch member is positioned to engage a bottom surface of the body of the drive member as the drive member is moved from the intermediate position towards the advanced position to retain the latch member in the second position.

13. The surgical stapling apparatus according to claim 12, wherein the actuation sled is in abutting relationship with the working end of the drive member such that upon movement of the drive member from the advanced position back to the retracted position the actuation sled remains in a distal end of the cartridge assembly.