RF filter for an active medical device (AMD) for handling high RF power induced in an associated implanted lead from an external RF field

• US 9,757,558 B2
• Filed: 04/16/2015
• Issued: 09/12/2017
• Est. Priority Date: 03/01/2011
• Status: Active Grant

• Current Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Original Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Inventors: Stevenson, Robert A., Johnson, Robert Shawn, Dabney, Warren S., Marzano, Thomas, Brendel, Richard L., Williams, Christopher Michael, Moschiano, Holly Noelle, Seitz, Keith W., Roberts, John E.
• Primary Examiner(s): Layno, Carl H
• Assistant Examiner(s): Piateski, Erin M
• Application Number:
  US14/688,302
• Publication Number:
  US 20150217111A1
• Time in Patent Office: 880 Days
• Field of Search: 607 36
• CPC Class Codes: A61N 1/086 Magnetic resonance imaging [MRI] compatible leads
• CPC Class Codes: A61N 1/3718 Monitoring of or protection against external electromagnetic fields or currents
• CPC Class Codes: A61N 1/3754 Feedthroughs
• CPC Class Codes: A61N 1/3758 Packaging of the components within the casing
• CPC Class Codes: H01G 4/005 Electrodes
• CPC Class Codes: H01G 4/12 Ceramic dielectrics H01G4/085 takes precedence
• CPC Class Codes: H01G 4/30 Stacked capacitors H01G4/33 takes precedence
• CPC Class Codes: H01G 4/35 Feed-through capacitors or anti-noise capacitors
• CPC Class Codes: H03H 1/0007 of radio frequency interference filters

Abstract

An AIMD includes a conductive housing, an electrically conductive ferrule with an insulator hermetically sealing the ferrule opening. A conductive pathway is hermetically sealed and disposed through the insulator. A filter capacitor is disposed within the housing and has a dielectric body supporting at least two active and two ground electrode plates interleaved, wherein the at least two active electrode plates are electrically connected to the conductive pathway on the device side, and the at least two ground electrode plates are electrically coupled to either the ferrule and/or the conductive housing. The dielectric body has a dielectric constant less than 1000 and a capacitance of between 10 and 20,000 picofarads. The filter capacitor is configured for EMI filtering of MRI high RF pulsed power by a low ESR, wherein the ESR of the filter capacitor at an MRI RF pulsed frequency or range of frequencies is less than 2.0 ohms.

Claims

1. A hermetically sealed feedthrough filter assembly for an implantable medical device, the feedthrough filter assembly comprising:

a) an electrically conductive ferrule defining a ferrule opening, wherein the ferrule is configured to be attachable to an opening in a housing of an active implantable medical device;

b) an insulator at least partially residing in the ferrule opening where a hermetic seal connects the insulator to the ferrule, wherein the insulator extends from an insulator body fluid side to an insulator device side with an insulator via hole extending through the insulator to the insulator body fluid and device sides;

c) a conductive pathway hermetically sealed to the insulator in the via hole, the conductive pathway extending from a conductive pathway body fluid side to a conductive pathway device side, wherein the conductive pathway is in a non-conductive relation with the ferrule;

d) a filter capacitor, comprising;

i) a ceramic dielectric body having a dielectric constant that is greater than zero, but less than 1,000; and

ii) at least two active electrode plates interleaved with at least two ground electrode plates supported in the ceramic dielectric body;

e) a first conductive structure electrically connecting the at least two active electrode plates to the conductive pathway device side; and

f) a second conductive structure electrically connecting the at least two ground electrode plates to the ferrule,

g) wherein the filter capacitor has;

i) a capacitance that ranges from 10 and 20,000 picofarads, and

ii) an equivalent series resistance (ESR), which is the sum of a dielectric loss plus an ohmic loss of the ceramic dielectric body, that is greater than zero, but less than 2.0 ohms at an MRI RF pulsed frequency or at a range of MRI RF pulsed frequencies,

h) wherein the filter capacitor is the first filter capacitor electrically connected to the conductive pathway device side and to the ferrule.

2. The feedthrough filter assembly of claim 1, wherein the filter capacitor is selected from the group consisting of a monolithic ceramic feedthrough filter capacitor, a flat-through capacitor, an MLCC chip capacitor, and an X2Y attenuator.

3. The feedthrough filter assembly of claim 1, wherein the filter capacitor is a multi-element broadband lowpass filter having at least one inductor, the multi-element broadband lowpass filter forming one of the group consisting of an L-filter, a reverse L-filter, an LL-filter, a reverse LL-filter, a T-filter, a Pi-filter, and an n-element lowpass filter.

4. The feedthrough filter assembly of claim 1, wherein the filter capacitor has a dielectric loss tangent measured in ohms that is greater than zero, but less than five percent of the ESR of the filter capacitor at the MRI RF pulsed frequency or at the range of MRI RF pulsed frequencies.

5. The feedthrough filter assembly of claim 1, wherein the filter capacitor is a passive component lowpass filter.

6. The feedthrough filter assembly of claim 1, wherein the MRI RF pulsed frequency is 64 MHz or 128 MHz or the MRI RF pulsed frequency is a range of frequencies centered at 64 MHz or 128 MHz.

7. The feedthrough filter assembly of claim 1, wherein the capacitance of the filter capacitor ranges from 350 to 10,000 picofarads.

8. The feedthrough filter assembly of claim 1, wherein the ESR of the filter capacitor at the MRI RF pulsed frequency or at the range of MRI RF pulsed frequencies is greater than zero, but less than 0.5 ohms.

9. The feedthrough filter assembly of claim 1, wherein the ESR of the filter capacitor at the MRI RF pulsed frequency or at the range of MRI RF pulsed frequencies is greater than zero, but less than 0.1 ohms.

10. The feedthrough filter assembly of claim 1, wherein ceramic dielectric body of the filter capacitor supports at least ten active electrode plates interleaved with at least ten ground electrode plates.

11. The feedthrough filter assembly of claim 1, including an insulative washer disposed between the filter capacitor and the insulator or the ferrule or, between the filter capacitor and both the insulator and the ferrule.

12. The feedthrough filter assembly of claim 1, wherein the conductive pathway is selected from a conductive wire, a platinum fill, and a conductive paste, and combinations thereof, the platinum fill and conductive paste characterized as having been co-fired with an alumina ceramic serving as the insulator.

13. The feedthrough filter assembly of claim 12, wherein the at least one conductive wire comprises a circuit trace.

14. The feedthrough filter assembly of claim 13, including at least one diode disposed between the conductive pathway device side and the at least two active electrode plates, wherein a first diode end is electrically connected to the conductive pathway device side and a second diode end is electrically connected to the ferrule.

15. The feedthrough filter assembly of claim 14, wherein the at least one diode comprises back-to-back diodes.

16. The feedthrough filter assembly of claim 13, including a diode or back-to-back diodes electrically connected in parallel with the filter capacitor.

17. The feedthrough filter assembly of claim 1, wherein the first conductive structure comprises a first metallization contacting the at least two active electrode plates and an electrically conductive material connecting from the first metallization to the conductive pathway device side.

18. The feedthrough filter assembly of claim 1, wherein the second conductive structure comprises a second metallization contacting the at least two ground electrode plates and at least one of the group consisting of a solder, a braze, a thermal-setting conductive material, and a conductive polyimide connecting from the second metallization to either the ferrule or the conductive housing or, to both the ferrule and the conductive housing.

19. The feedthrough filter assembly of claim 1, wherein a gold braze hermetically seals from an outer surface of the insulator to the ferrule.

20. An active implantable medical device (AIMD), comprising:

a) a conductive housing defining a body fluid side and a device side, wherein the body fluid side is located outside the conductive housing and the device side is located inside the conductive housing;

b) an electrically conductive ferrule sealed in a housing opening in the conductive housing, the ferrule having a ferrule opening extending from a ferrule body fluid side to a ferrule device side;

c) an insulator at least partially residing in the ferrule opening where a hermetic seal connects the insulator to the ferrule, wherein the insulator comprises at least one insulator via hole extending from a via body fluid side to a via device side;

d) a conductive pathway hermetically sealed to the insulator in the via hole, the conductive pathway extending from a conductive pathway body fluid side to a conductive pathway device side, wherein the conductive pathway is in a non-conductive relation with the ferrule and the conductive housing;

e) a filter capacitor located inside the conductive housing and comprising;

i) a ceramic dielectric body having a dielectric constant that is greater than zero, but less than 1,000; and

ii) at least two active electrode plates interleaved with at least two ground electrode plates supported in the ceramic dielectric body;

f) a first conductive structure electrically connecting the at least two active electrode plates to the conductive pathway device side; and

g) a second conductive structure electrically connecting the at least two ground electrode plates to either the ferrule or the conductive housing or, to both the ferrule and the conductive housing;

h) a circuit board located on the device side, inside the conductive housing, wherein the filter capacitor is mounted to the circuit board so that the filter capacitor is the first filter capacitor electrically connected to the conductive pathway device side and to the ferrule or the housing or, to both the ferrule and the housing;

i) wherein the filter capacitor has;

i) a capacitance that ranges from 10 to 20,000 picofarads,

ii) an equivalent series resistance (ESR), which is the sum of a dielectric loss plus an ohmic loss of the ceramic dielectric body, that is greater than zero, but less than 0.1 ohms at an MRI RF pulsed frequency of 64 MHz or 128 MHz or, at a range of MRI RF pulsed frequencies centered at about 64 MHz or 128 MHz, and

iii) a dielectric loss tangent, measured in ohms at either one of the MRI RF pulsed frequencies of 64 MHz or 128 MHz or, at the range of MRI RF pulsed frequencies centered at 64 MHz or 128 MHz, that is greater than zero, but less than five percent of the ESR of the filter capacitor.

21. The AIMD of claim 20, wherein the circuit board is adjacent and attached to the ferrule or the insulator or, attached to both the ferrule and the conductive housing, and wherein the first conductive structure electrically connects from the at least two active electrode plates to the conductive pathway device side.

22. The AIMD of claim 20, wherein the circuit board is unattached to at least one of the ferrule and the insulator.

23. The AIMD of claim 20, wherein the filter capacitor is a multi-element broadband lowpass filter having at least one inductor, the multi-element broadband lowpass filter forming one of the group consisting of an L-filter, a reverse L-filter, an LL-filter, a reverse LL-filter, a T-filter, a Pi-filter and an n-element lowpass filter.

24. The AIMD of claim 20, including at least one diode disposed between the conductive pathway device side and the at least two active electrode plates, wherein a first diode end is electrically connected to the conductive pathway device side and a second diode end is electrically connected to the ferrule or the conductive housing or, electrically connected to both the ferrule and the conductive housing.

25. The AIMD of claim 20, including a diode or back-to-back diodes connected in parallel with the filter capacitor between the conductive pathway body fluid side and the ferrule or the conductive housing or, between the conductive pathway body fluid side and both the ferrule and the conductive housing.

26. The AIMD of claim 20, wherein the filter capacitor has at least ten active electrode plates interleaved with at least ten ground electrode plates.

27. The feedthrough filter assembly of claim 20, wherein the conductive pathway is selected from a conductive wire, a platinum fill, and a conductive paste, the conductive pathway characterized as having been co-fired with an alumina ceramic serving as the insulator, and combinations thereof.

28. The AIMD of claim 20, wherein the first conductive structure comprises a first metallization contacting the at least two active electrode plates and an electrically conductive material connecting from the first metallization to the conductive pathway device side.

29. The AIMD of claim 20, wherein the second conductive structure comprises a second metallization contacting the at least two ground electrode plates and at least one of the group consisting of a solder, a braze, a thermal-setting conductive material, and a conductive polyimide connecting from the second metallization to either the ferrule or the conductive housing or, both the ferrule and the conductive housing.

30. The AIMD of claim 20, wherein a gold braze hermetically seals from an outer surface of the insulator to either the ferrule or to the conductive housing or, to both the ferrule and the conductive housing.

31. The AIMD of claim 20, wherein the at least one diode comprises back-to-back diodes.

32. The AIMD of claim 30 wherein the filter capacitor is selected from the group consisting of a monolithic ceramic capacitor, a flat-through capacitor, an MLCC chip capacitor, and an X2Y attenuator.

33. An active implantable medical device (AIMD), comprising:

a) a conductive housing defining a body fluid side and a device side, wherein the body fluid side is located outside the conductive housing and the device side is located inside the conductive housing;

b) an electrically conductive ferrule sealed in a housing opening in the conductive housing, the ferrule having a ferrule opening extending from a ferrule body fluid side to a ferrule device side;

c) an insulator disposed in and hermetically sealed to the ferrule in the ferrule opening, wherein the insulator comprises at least one insulator via hole extending from a via body fluid side, adjacent to the ferrule body fluid side, to a via device side, adjacent to the ferrule device side;

d) a conductive pathway hermetically sealed to the insulator in the via hole, the conductive pathway extending from a conductive pathway body fluid side, adjacent to the ferrule body fluid side, to a conductive pathway device side, adjacent to the ferrule device side, wherein the conductive pathway is in a non-conductive relation with the ferrule and the conductive housing; and

e) a filter capacitor located inside the conductive housing, wherein the filter capacitor comprises;

i) a ceramic dielectric body having a dielectric constant that is greater than zero, but less than 1,000;

ii) at least two active electrode plates interleaved with at least two ground electrode plates supported in the ceramic dielectric body, and

wherein the filter capacitor has;

iii) a capacitance that ranges from 10 to 20,000 picofarads; and

iv) an equivalent series resistance (ESR), which is the sum of a dielectric loss plus an ohmic loss of the ceramic dielectric body, that is greater than zero, but less than 2.0 ohms at an MRI RF pulsed frequency or at a range of MRI RF pulsed frequencies;

f) a first conductive structure electrically connecting the at least two active electrode plates to the conductive pathway device side,

g) a second conductive structure electrically connecting the at least two ground electrode plates to the ferrule or to the conductive housing or, to both the ferrule and the conductive housing; and

h) at least one diode electrically connected in parallel with the filter capacitor between the conductive pathway device side and the ferrule or the conductive housing or, between the conductive pathway device side and both the ferrule and the conductive housing,

i) wherein the filter capacitor is the first filter capacitor electrically connected to the conductive pathway device side and to the ferrule or the device housing or, to both the ferrule and the device housing.

34. The AIMD of claim 33, wherein the at least one diode is disposed between the conductive pathway device side and the at least two active electrode plates, and wherein a first diode end is electrically connected to the conductive pathway device side and a second diode end is electrically connected to the ferrule or the conductive housing or, electrically connected to both the ferrule and the conductive housing.

35. The AIMD of claim 33, wherein the at least one diode comprises back-to-back diodes.

36. The AIMD of claim 33, wherein the conductive pathway is selected from a conductive wire, a pure platinum fill, and a conductive paste, the conductive pathway characterized as having been co-fired with an alumina ceramic serving as the insulator, and combinations thereof.

37. The AIMD of claim 33, wherein the first conductive structure comprises a first metallization contacting the at least two active electrode plates and an electrically conductive material connecting from the first metallization to the conductive pathway device side.

38. The AIMD of claim 33, wherein the second conductive structure comprises a second metallization contacting the at least two ground electrode plates and at least one of the group consisting of a solder, a braze, a thermal-setting conductive material, and a conductive polyimide connecting from the second metallization to either the ferrule or the conductive housing or, to both the ferrule and the conductive housing.

39. The AIMD of claim 33, wherein a gold braze hermetically seals from an outer surface of the insulator to either the ferrule or the conductive housing or, to both the ferrule and the conductive housing.