Multimode steering and homing system, method and apparatus

• US 9,759,012 B2
• Filed: 09/24/2015
• Issued: 09/12/2017
• Est. Priority Date: 09/24/2015
• Status: Active Grant

• Current Assignee: Merlin Technologies Incorporated
• Original Assignee: Merlin Technologies Incorporated
• Inventors: Shaw, Tim, Mercer, John E., Chau, Albert W.
• Primary Examiner(s): Bemko, Taras P
• Application Number:
  US14/864,800
• Publication Number:
  US 20170089140A1
• Time in Patent Office: 719 Days
• Field of Search: 175 24
• CPC Class Codes: E21B 44/005 Below-ground automatic control systems
• CPC Class Codes: E21B 47/0232 at least one of the energy sources or one of the detectors being located on or above the ground surface
• CPC Class Codes: E21B 47/024 of devices in the borehole determining slope or direction of the borehole E21B47/022
• CPC Class Codes: E21B 47/13 by electromagnetic energy, e.g. radio frequency
• CPC Class Codes: E21B 7/06 Deflecting the direction of boreholes
• CPC Class Codes: G01V 3/081 the magnetic field is produced by the objects or geological structures characterised by the method of magnetic field measurement G01R33/00
• CPC Class Codes: G01V 3/15 specially adapted for use during transport, e.g. by a person, vehicle or boat
• CPC Class Codes: G01V 3/18 specially adapted for well-logging
• CPC Class Codes: G01V 3/34 Transmitting data to recording or processing apparatus; Recording data
• CPC Class Codes: G01V 3/38 Processing data, e.g. for analysis, for interpretation, for correction

Abstract

A boring tool is movable through the ground. A transmitter supported by the boring tool transmits an electromagnetic homing signal. A portable device monitors the electromagnetic homing signal and receives the electromagnetic homing signal in a homing mode for guiding the boring tool to a target position. A processor generates steering commands for guiding the boring tool based on a bore plan in a steering mode such that at least some positional error is introduced without using the electromagnetic homing signal. Switching from the steering mode to the homing mode is based on monitoring of the electromagnetic homing signal as the boring tool approaches the portable device to then guide the boring tool to the target position location in compensation for the positional error. Intermediate target positions are described as well as guiding the boring tool based on the homing signal so long as the portable device receives the signal.

Claims

1. An apparatus forming part of a system including a boring tool that is movable by a drill string having an extendable length that leads from the drill rig to the boring tool for performing a horizontal directional drilling operation, that advances the boring tool through the ground, said apparatus comprising:

a transmitter supported by the boring tool for transmitting an electromagnetic homing signal, said transmitter including a magnetometer for producing magnetic readings that characterize the magnetic field of the earth and an accelerometer for generating pitch readings that characterize a pitch orientation of the boring tool;

a portable device configured for monitoring the electromagnetic homing signal including determining a signal strength of the electromagnetic homing signal, and for receiving the electromagnetic homing signal in a homing mode for use in generating homing commands to guide the boring tool to a target position in relation to the portable device; and

a processor configured for generating steering commands for guiding the boring tool based on a bore plan in a steering mode using the magnetic readings, the pitch readings and the extendable length of the drill string such that at least some positional error is introduced between an actual position of the inground tool and a predicted location of the inground tool and for switching from the steering mode to the horning mode based at least in part on said monitoring of the electromagnetic homing signal as the boring tool approaches the portable device to, thereafter, guide the boring tool to the target position in compensation for said positional error, and wherein one of the processor and the portable device is configured to compare the signal strength to a signal strength threshold as part of switching from the steering mode to the homing mode.

2. The apparatus of claim 1 wherein the homing mode is manually selectable by an operator when the portable device is within a receiving range of the boring tool.

3. The apparatus of claim 1 wherein the processing arrangement is configured to automatically switch to the homing mode upon entering a receiving range from the boring tool.

4. The apparatus of claim 1 wherein the boring tool is configured for transmission of the pitch readings and the magnetic readings to the drill rig using the drill string as an electrical conductor during the steering mode.

5. The apparatus of claim 1 wherein the portable device generates the homing commands.

6. The apparatus of claim 1 wherein the processor generates the homing commands.

7. The apparatus of claim 1 wherein said processor is located at the drill rig.

8. An apparatus forming part of a system including a boring tool that is movable by a drill string having an extendable length that leads from the drill rig to the boring tool for performing a horizontal directional drilling operation that advances the boring tool through the ground, said apparatus comprising:

a transmitter supported by the boring tool for transmitting an electromagnetic homing signal, said transmitter including a magnetometer for producing magnetic readings that characterize the magnetic field of the earth and an accelerometer for generating pitch readings that characterize a pitch orientation of the boring tool;

a portable device configured for monitoring the electromagnetic homing signal and for receiving the electromagnetic homing signal in a homing mode for use in generating homing commands to guide the boring tool to a target position in relation to the portable device; and

a processor configured for generating steering commands for guiding the boring tool based on a bore plan in a steering mode using the magnetic readings, the pitch readings and the extendable length of the drill string such that at least some positional error is introduced between an actual position of the inground tool and a predicted location of the inground tool and for switching from the steering mode to the homing mode based at least in part on said monitoring of the electromagnetic homing signal as the boring tool approaches the portable device to, thereafter, guide the boring tool to the target position in compensation for said positional error and the processor is configured to operate in the steering mode based on the magnetic readings, the pitch readings and the extendable length of the drill string without using the homing signal and to operate in the homing mode based, at least in part, on detection of the electromagnetic homing signal.

9. An apparatus forming part of a system including a boring tool that is movable by a drill string having an extendable length that leads from the drill rig to the boring tool for performing a horizontal directional drilling operation that advances the boring tool through the ground, said apparatus, comprising:

a transmitter supported by the boring tool for transmitting an electromagnetic homing signal, said transmitter including a magnetometer for producing magnetic readings that characterize the magnetic field of the earth and an accelerometer for generating pitch readings that characterize a pitch orientation of the boring tool;

a portable device configured for monitoring the electromagnetic homing signal and for receiving the electromagnetic homing signal in a homing mode for use in generating homing commands to guide the boring tool to a target position in relation to the portable device; and

a processor configured for generating steering commands for guiding the boring tool based on a bore plan in a steering mode using the magnetic readings, the pitch readings and the extendable length of the drill string such that at least some positional error is introduced between an actual position of the inground tool and a predicted location of the inground tool and for switching from the steering mode to the homing mode based at least in part on said monitoring of the electromagnetic homing signal as the boring tool approaches the portable device to, thereafter, guide the boring tool to the target position in compensation for said positional error and the processor is configured for blending the homing commands with the steering commands as the boring tool approaches the portable device.

10. The apparatus of claim 9 wherein said blending weights the horning commands the steering commands based on uncertainties that are associated with each of the homing commands and the steering commands.

11. The apparatus of claim 10 wherein the uncertainties are based on a standard deviation of the horning commands and a standard deviation of the steering commands.

12. The apparatus of claim 10 wherein the homing command is increasingly weighted based on an increasing signal strength of the electromagnetic homing signal as received by the portable device.

13. A method for use with a system including a boring tool that is movable by a drill string having an extendable length that leads from the drill rig to the boring tool for performing a horizontal directional drilling operation that advances the boring tool through the ground, said method comprising:

generating steering commands in a steering mode for guiding the boring tool based on a bore plan in a steering mode using magnetic readings and pitch readings, taken by the boring tool, in conjunction with the extendable length of the drill string such that at least some positional error is introduced between an actual position of the inground tool a predicted location of the inground tool;

monitoring for an electromagnetic homing signal including determining a signal strength of the electromagnetic homing signal, that is emitted from the boring tool, proximate to a target position;

automatically switching from the steering mode to a homing mode based on detection of the electromagnetic horning signal including comparing the signal strength to a signal strength threshold as the boring tool approaches the target position; and

thereafter, guiding the boring tool to the target position using homing commands that are based at least in part on the detection of the electromagnetic homing signal to compensate for the positional error.

14. An apparatus forming part of a system including a boring tool that is movable by a drill string having an extendable length that leads from the drill rig to the boring tool for performing a horizontal directional drilling operation that advances the boring tool through the ground, said apparatus comprising:

a transmitter supported by the boring tool for transmitting an electromagnetic homing signal, said transmitter including a magnetometer for producing magnetic readings that characterize the magnetic field of the earth and an accelerometer for generating pitch readings that characterize a pitch orientation of the boring tool;

a portable device including an antenna configured for receiving the electromagnetic homing signal to generate electromagnetic information including determining a signal strength of the electromagnetic homing signal when the portable device is within a receiving range from the transmitter; and

a processing arrangement configured for generating steering commands for guiding the boring tool based on a bore plan in a steering mode using the magnetic readings, the pitch readings and the extendable length of the drill string such that at least some positional error is introduced between an actual position of the inground tool and a predicted location of the inground tool and for guiding the boring tool to a target position relative to the portable device in a homing mode that compensates for said positional error when the portable device is within the receiving range, and wherein one of the processing arrangement and the portable device is configured to compare the signal strength to a signal strength threshold as part of switching from the steering mode to the homing mode.

15. The apparatus of claim 14 wherein the homing mode is manually selectable by an operator when the portable device is within a receiving range from the boring tool to switch to the homing mode.

16. The apparatus of claim 14 wherein the processing arrangement is configured to automatically switch to the homing mode upon entering a receiving range from the boring tool.

17. An apparatus forming part of a system including a boring tool that is movable by a drill string having an extendable length that leads from the drill rig to the boring tool for performing a horizontal directional drilling operation that advances the boring tool through the ground, said comprising:

a transmitter supported by the boring tool for transmitting an electromagnetic homing signal, said transmitter including a magnetometer for producing magnetic readings that characterize the magnetic field of the earth and an accelerometer for generating pitch readings that characterize a pitch orientation of the boring tool;

a portable device including an antenna configured for receiving, the electromagnetic homing signal to generate electromagnetic information including determining a signal strength of the electromagnetic homing signal when the portable device is within a receiving range from the transmitter; and

a processing arrangement configured for generating steering commands for guiding the boring tool based on a bore plan in a steering mode using the magnetic readings, the pitch readings and the extendable length of the drill string such that at least some positional error is introduced between an actual position of the inground tool and a predicted location of the inground tool and for guiding the boring tool to return at least approximately to the bore plan in a homing mode that compensates for said positional error when the portable device is within the receiving range, and wherein one of the processor and the portable device is configured to compare the signal strength to a signal strength threshold as part of switching from the steering mode, to the homing mode.

18. The apparatus of claim 17 wherein the processing arrangement guides the boring tool to return to the bore plan based on an intermediate target that is defined in relation to the portable device at an intermediate position along the bore plan.

19. An apparatus forming part of a system including a boring tool that is movable by a drill string having an extendable length that leads from the drill rig to the boring tool for performing a horizontal directional drilling operation that advances the boring tool through the wound, said apparatus comprising:

a transmitter supported by the boring tool for transmitting an electromagnetic homing signal, said transmitter including a magnetometer for producing magnetic readings that characterize the magnetic field of the earth and an accelerometer for generating pitch readings that characterize a pitch orientation of the boring tool;

a portable device including an antenna configured for receiving the electromagnetic homing signal to generate electromagnetic information when the portable device is within a receiving range from the transmitter; and

a processing arrangement configured for generating steering commands for guiding the boring tool based on a bore plan in a steering mode using the magnetic readings, the pitch readings and the extendable length of the drill string such that at least some positional error is introduced between an actual position of the inground tool and a predicted location of the inground tool and for guiding the boring tool to return at least approximately to the bore plan in a homing mode that, compensates for said positional error when the portable device is within the receiving range, and the processing arrangement is configured to initially guide the boring tool to an intermediate target at an intermediate position along the bore plan.

20. The apparatus of claim 19 wherein the processing arrangement is configured to continue to guide the boring tool along the bore plan in the homing mode after the boring tool passes the intermediate target so long as the portable device is within the receiving range from the transmitter.

21. The apparatus of claim 20 wherein the processing arrangement is configured to revert to the steering mode to continue to guide the boring tool along the bore plan after the receiving range has been exceeded.