Pellet grill

• US 9,759,429 B2
• Filed: 05/06/2014
• Issued: 09/12/2017
• Est. Priority Date: 05/06/2014
• Status: Active Grant

• Current Assignee: Mak Grills, LLC
• Original Assignee: Mak Grills, LLC
• Inventors: Tucker, Robert
• Primary Examiner(s): Lau, Jason
• Application Number:
  US14/271,362
• Publication Number:
  US 20150320259A1
• Time in Patent Office: 1,225 Days
• CPC Class Codes: A47J 37/0704 with horizontal fire box
• CPC Class Codes: A47J 37/0786 Accessories
• CPC Class Codes: F24B 13/04 Arrangements for feeding solid fuel, e.g. hoppers
• CPC Class Codes: F24B 5/08 around the baking oven

Abstract

An automated self-contained pellet grill includes a base housing that defines a heat distribution chamber with a cooking grid supported in an opening at the top of the base for supporting food to be cooked. A pellet burning mechanism, located within the housing, includes a pellet feeder driven by an electrical motor. Electrical power is provided for the motor by a thermoelectric generator having a hot side that is heated by burning pellets and a cold side that is cooled by flowing ambient air.

Claims

1. A pellet fuel grill comprising:

a base having a wall that defines an opening at the top of the base and that defines a heat distribution chamber;

a cooking grid for supporting food to be cooked, the grid being supported in the opening at the top of the base;

a fire pot located inside the heat distribution chamber, the fire pot defining a burn chamber that is in communication with the heat distribution chamber such that gas can travel from the burn chamber into the heat distribution chamber;

a bin that defines a pellet storage chamber;

a pellet feeder for conveying pellet fuel from the pellet storage chamber to the burn chamber;

an electrical motor drivingly connected to the pellet feeder;

an air intake duct that defines (a) an air inlet in communication with ambient air, (b) an air outlet in communication with the burn chamber, and (c) an air intake passageway extending between the air inlet and the air outlet, at least a portion of the air intake duct extending alongside the bottom of the base at a location where heat inside the heat distribution chamber will transfer to air inside the air intake passageway at a location that is upstream of the location where the air is received by the burn chamber;

a thermoelectric generator having a hot side that faces the heat distribution chamber and a cold side that faces the air intake passageway, the thermoelectric generator being electrically connected to the electrical motor to supply electrical current to the electrical motor; and

a controller that is connected to the motor to regulate operation of the motor.

2. The pellet fuel grill of claim 1 wherein the hot side of the thermoelectric generator is positioned to contact gas located inside the heat distribution chamber.

3. The pellet fuel grill of claim 1 wherein the hot side of the thermoelectric generator is thermally connected to the fire pot.

4. The pellet fuel grill of claim 1 wherein the cold side of the thermoelectric generator is positioned to contact gas located inside the air intake passageway.

5. The pellet fuel grill of claim 1 further comprising a heat sink that is positioned to contact air inside the air intake passageway and that is thermally connected to the cold side of the thermoelectric generator.

6. The pellet fuel grill of claim 5 wherein at least a portion of the heat sink is located inside the air intake passageway.

7. The pellet fuel grill of claim 1 wherein the firepot is positioned adjacent the air intake duct at such a location that heat will transfer from the firepot into air inside the air intake passageway.

8. The pellet fuel grill of claim 1 wherein:

the air intake passageway is located outside the heat distribution chamber; and

a portion of the air intake duct comprises a portion of the wall of the heat distribution chamber such that the base and the air intake duct have a common wall portion.

9. The pellet fuel grill of claim 8 wherein:

the common wall portion defines an opening; and

the thermoelectric generator is located within the opening.

10. The pellet fuel grill of claim 1 wherein:

the pellet feeder comprises (a) an auger tube having an inlet in communication with the pellet storage chamber and an outlet in communication with the burn chamber, and (b) a rotatable auger located within said auger tube; and

the electrical motor is drivingly connected to the auger to rotate the auger.

11. The pellet fuel grill of claim 1 wherein the controller is electrically connected to the thermoelectric generator and to the electrical motor to regulate operation of the motor.

12. The pellet fuel grill of claim 1 wherein the base is a box-like structure.

13. The pellet fuel grill of claim 1 wherein the thermoelectric generator is electrically connected to the electrical motor via:

a battery that is electrically connected to the electrical motor to supply electrical current to the electrical motor; and

a charging unit that is electrically connected to the battery for charging the battery and that is electrically connected to the thermoelectric generator to receive electrical current from the thermoelectric generator for charging the battery.

14. The pellet fuel grill of claim 1 further comprising:

an air circulation apparatus configured to urge air to move through the air intake duct from the air inlet to the air outlet; and

an air circulation motor drivingly connected to the air circulation apparatus, the air circulation motor being an electrical motor electrically connected to the thermoelectric generator to supply electrical current to the air circulation motor.

16. The pellet fuel grill of claim 1 wherein:

the hot side of the thermoelectric generator is positioned to contact gas located inside the heat distribution chamber;

the hot side of the thermoelectric generator is thermally connected to the fire pot;

the cold side of the thermoelectric generator is positioned to contact gas located inside the air intake passageway; and

the firepot is positioned adjacent the air intake duct at such a location that heat will transfer from the firepot into air inside the air intake passageway.

17. The pellet fuel grill of claim 1 wherein:

the hot side of the thermoelectric generator is positioned to contact gas located inside the heat distribution chamber;

the hot side of the thermoelectric generator is thermally connected to the fire pot;

the cold side of the thermoelectric generator is positioned to contact gas located inside the air intake passageway;

the firepot is positioned adjacent the air intake duct at such a location that heat will transfer from the firepot into air inside the air intake passageway;

the air intake passageway is located outside the heat distribution chamber;

a portion of the air intake duct comprises a portion of the wall of the heat distribution chamber such that the base and the air intake duct have a common wall portion;

the common wall portion defines an opening;

the thermoelectric generator is located within the opening.

18. The pellet fuel grill of claim 1 further comprising:

a battery that is electrically connected to the electrical motor to supply electrical current to the electrical motor;

a charging unit that is electrically connected to the battery for charging the battery and that is electrically connected to the thermoelectric generator to receive electrical current from the thermoelectric generator for charging the battery;

an air circulation apparatus configured to urge air to move through the air intake duct from the air inlet to the air outlet; and

an air circulation motor drivingly connected to the air circulation apparatus, the air circulation motor being an electrical motor electrically connected to the thermoelectric generator to supply electrical current to the air circulation motor.

19. The pellet fuel grill of claim 1 wherein:

the hot side of the thermoelectric generator is positioned to contact gas located inside the heat distribution chamber;

the hot side of the thermoelectric generator is thermally connected to the fire pot;

the cold side of the thermoelectric generator is positioned to contact gas located inside the air intake passageway;

the firepot is positioned adjacent the air intake duct at such a location that heat will transfer from the firepot into air inside the air intake passageway;

the air intake passageway is located outside the heat distribution chamber;

a portion of the air intake duct comprises a portion of the wall of the heat distribution chamber such that the base and the air intake duct have a common wall portion;

the common wall portion defines an opening;

the thermoelectric generator is located within the opening;

the thermoelectric generator is electrically connected to the electrical motor via a battery that is electrically connected to the electrical motor to supply electrical current to the electrical motor and a charging unit that is electrically connected to the battery for charging the battery and that is electrically connected to the thermoelectric generator to receive electrical current from the thermoelectric generator for charging the battery;

the pellet fuel grill further comprises an air circulation apparatus configured to urge air to move through the air intake duct from the air inlet to the air outlet; and

the pellet fuel grill further comprises an air circulation motor drivingly connected to the air circulation apparatus, the air circulation motor being an electrical motor electrically connected to the thermoelectric generator to supply electrical current to the air circulation motor.

15. A method for cooking food comprising:

providing a pellet fuel grill comprising a base having a wall that defines an opening at the top of the base and that defines a heat distribution chamber, a cooking grid for supporting food to be cooked, the grid being supported in the opening at the top of the base, a fire pot located inside the heat distribution chamber, the fire pot defining a burn chamber that is in communication with the heat distribution chamber such that gas can travel from the burn chamber into the heat distribution chamber, a bin that defines a pellet storage chamber, a pellet feeder for conveying pellet fuel from the pellet storage chamber to the burn chamber, an electrical motor drivingly connected to the pellet feeder, an air intake duct that defines (a) an air inlet in communication with ambient air, (b) an air outlet in communication with the fire pot, and (c) an air intake passageway extending between the air inlet and the air outlet, at least a portion of the air intake duct extending alongside the bottom of the base at a location where heat inside the heat distribution chamber will transfer to air inside the air intake passageway, a thermoelectric generator having a hot side that faces the heat distribution chamber and a cold side that faces the air intake passageway, the thermoelectric generator being electrically connected to the electrical motor to supply electrical current to the electrical motor, and a controller that is connected to the motor to regulate operation of the motor;

burning pellet fuel in the burn chamber, which heats the hot side of the thermoelectric generator;

conveying ambient air through the intake passageway in such a path that (a) the ambient air in the intake passageway cools the cold side of the thermoelectric generator and maintains a temperature differential between the hot side and the cold side thereby generating electrical current and (b) the ambient air in the intake passageway is heated by heat received from the heat distribution chamber to provide heated air in the intake passageway;

conveying the heated air from the intake passageway to the burn chamber via the air outlet;

operating the pellet feeder to feed pellet fuel from the pellet storage chamber to the burn chamber by supplying electrical current to the motor; and

positioning food on the cooking grid where the food is exposed to heat generated by the burning of the pellet fuel.