Electrophotographic photosensitive member, process cartridge, and electrophotographic apparatus

• US 9,760,030 B2
• Filed: 10/19/2015
• Issued: 09/12/2017
• Est. Priority Date: 10/24/2014
• Status: Active Grant

• Current Assignee: Canon Ayutthaya Limited (Canon Inc.)
• Original Assignee: Canon Ayutthaya Limited (Canon Inc.)
• Inventors: Sekiya, Michiyo, Sekido, Kunihiko, Tagami, Kei, Nishi, Masashi
• Primary Examiner(s): RODEE, CHRISTOPHER D
• Application Number:
  US14/886,361
• Publication Number:
  US 20160116853A1
• Time in Patent Office: 694 Days
• CPC Class Codes: G03G 5/047 characterised by the charge-generation layers or charge transport layers G03G5/0433 and G03G5/0436 take precedence
• CPC Class Codes: G03G 5/0607 containing at least one non-six-membered ring
• CPC Class Codes: G03G 5/0609 containing oxygen
• CPC Class Codes: G03G 5/0648 containing two relevant rings
• CPC Class Codes: G03G 5/065 containing three relevant rings
• CPC Class Codes: G03G 5/0651 containing four relevant rings
• CPC Class Codes: G03G 5/0657 containing seven relevant rings
• CPC Class Codes: G03G 5/0675 Azo dyes
• CPC Class Codes: G03G 5/0696 Phthalocyanines
• CPC Class Codes: G03G 5/142 Inert intermediate layers

Abstract

An electrophotographic photosensitive member includes a laminated body, the laminated body including a support, an undercoat layer, and a charge generating layer. The undercoat layer includes a polymerized product of a composition including an electron transport material represented by formula (1), a cross-linking agent, and a thermoplastic resin having a polymerizable functional group, the laminated body satisfying expressions (2) and (3)
Z¹—X—Z²  (1)
0.20≦|Vd2−Vd1|≦2.0  (2)
τ≦10  (3)
in which Z¹ and Z² are groups having electron transport property, X is a linker, Vd2 and Vd1 are surface potentials of the charge generating layer after charging and τ is transit time based on a change rate of the surface of the charge generating layer, each as defined in the specification.

Claims

1. An electrophotographic photosensitive member, comprising:

a laminated body and a hole transporting layer on the laminated body, the laminated body comprising;

a support;

an undercoat layer having a thickness of d1 (μ

m), on the support; and

a charge generating layer having a thickness of d2 (μ

m), on the undercoat layer, wherein

the hole transporting layer has a thickness of 15 μ

m or less,

the undercoat layer comprises a polymerized product of a composition including an electron transport material represented by formula (1), a cross-linking agent, and a thermoplastic resin having a polymerizable functional group;

Z¹—

X—

Z² 

 

(1)

in which Z¹ and Z² each represent a group having an electron transport property;

X represents a linking group, and the linking group is a substituted or unsubstituted alkylene group, a substituted or unsubstituted arylene group, a substituted or unsubstituted heterocyclic group, or a group derived by substituting one of methylene groups in a main chain of the substituted or unsubstituted alkylene group with R¹, the R¹ representing an oxygen atom, a sulfur atom, SO₂, NR², CO, or a substituted or unsubstituted arylene group, the R² representing a hydrogen atom, an alkyl group, or an aryl group; and

at least one of Z¹, Z², and X has a polymerizable functional group, and the polymerizable functional group is a hydroxyl group, a thiol group, an amino group, a carboxyl group, or a methoxy group;

when the charge generating layer of the laminated body is charged by corona charging so that a dark potential of a surface of the charge generating layer after 1.0 second from the corona charging being defined as Vd1, Vd1 satisfies expression (4)

Vd1=−

100×

(d1+d2) 

 

(4), and

a dark potential of the surface of the charge generating layer after 0.80 second from the corona charging is defined as Vd2, Vd1 and Vd2 satisfies expression (2)

0.20≦

|Vd2−

Vd1|≦

2.0 

 

(2), and

when the surface of the charge generating layer which has a potential of Vd1 (V) is exposed to a laser light having a wavelength of 780 nm for 1 microsecond and a light intensity so that the potential of the surface of the charge generating layer decays by 20% with respect to Vd1 (V) after 0.04 second from the exposure to the laser light, and a transit time (ms) determined based on a time change rate of the potential of the surface of the charge generating layer after the exposure to the laser light is defined as τ

, τ

, satisfies expression (3);

τ

≦

10 

 

(3).

2. An electrophotographic photosensitive member according to claim 1, wherein the hole transporting layer has a thickness of 3 to 10 μ

m.

3. An electrophotographic photosensitive member according to claim 1, wherein a content of the electron transport material represented by the formula (1) is 50 to 85 mass % with respect to a total mass of the composition.

4. An electrophotographic photosensitive member according to claim 1, wherein the thickness d1 of the undercoat layer is 0.7 to 3.0 μ

m.

5. An electrophotographic photosensitive member according to claim 1, wherein the cross-linking agent has 2 to 6 isocyanate groups, 2 to 6 blocked isocyanate groups, or 2 to 6 groups each represented by —

CH₂—

OR⁶ where R⁶ represents an alkyl group.

6. An electrophotographic photosensitive member according to claim 1, wherein 0.01≦

τ

≦

2.

7. An electrophotographic photosensitive member according to claim 1, wherein the electron transport material represented by formula (1) comprises a compound represented by formula (11):

8. An electrophotographic photosensitive member according to claim 1, wherein the charge generating layer comprises at least one kind of charge generating material selected from the group consisting of a phthalocyanine pigment and an azo pigment.

9. An electrophotographic photosensitive member according to claim 1, wherein the hole transporting layer comprises at least one kind of hole transporting material selected from the group consisting of a triarylamine compound, a benzidine compound, and a styryl compound.

10. An electrophotographic photosensitive member, comprising:

a support;

an undercoat layer on the support; and

a photosensitive layer on the undercoat layer, wherein

the undercoat layer comprises a polymerized product of one of the following (i) and (ii);

(i) a polymerized product of a compound represented by formula (11); and

(ii) a polymerized product of a composition containing the compound represented by formula (11) and a cross-linking agent;

11. An electrophotographic photosensitive member according to claim 10, wherein in R⁷ and R⁸ a substituent of the substituted alkyl group is an aryl group, a carbonyl group, an alkoxycarbonyl group, or a halogen atom, and

a substituent of the substituted aryl group and a substituent of the substituted heterocyclic group are each a halogen atom, a nitro group, a cyano group, an alkyl group, an alkoxycarbonyl group, an alkoxy group, or a halogenated alkyl group.

12. An electrophotographic photosensitive member according to claim 10, wherein the polymerizable functional group is at least one kind selected from the group consisting of a hydroxyl group, a carboxyl group, an amino group, and a thiol group.

13. An electrophotographic photosensitive member according to claim 10, wherein the polymerizable functional group is an unsaturated hydrocarbon group.

14. An electrophotographic photosensitive member according to claim 13, wherein the unsaturated hydrocarbon group is at least one kind selected from the group consisting of an acryloyloxy group and a methacryloyloxy group.

15. An electrophotographic photosensitive member according to claim 10, wherein the compound represented by formula (11) has two or more polymerizable functional groups.

16. An electrophotographic photosensitive member according to claim 10, wherein Y of the compound represented by formula (11) has two polymerizable functional groups.

17. An electrophotographic photosensitive member according to claim 10, wherein, in Y of the compound represented by formula (11), the polymerizable functional group is a hydroxyl group.

18. An electrophotographic photosensitive member according to claim 10, wherein X¹ and X² of the compound represented by formula (11) each represent any one selected from the following group

19. An electrophotographic photosensitive member according to claim 10, wherein

the photosensitive layer comprises a charge generating layer and a hole transporting layer on the charge generating layer;

and

the hole transporting layer has a thickness of more than 15 μ

m.

20. An electrophotographic photosensitive member according to claim 10, wherein a mass ratio between the compound represented by the formula (11) and the cross-linking agent in the composition is 100:

50 to 100;

500.

21. A process cartridge, comprising:

an electrophotographic photosensitive member; and

at least one unit selected from the group consisting of a charging unit, a developing unit, and a cleaning unit,

the process cartridge integrally supporting the electrophotographic photosensitive member and the at least one unit,

the process cartridge being removably mounted onto an electrophotographic apparatus, wherein

the electrophotographic photosensitive member comprises a laminated body and a hole transporting layer on the laminated body,

the laminated body comprises;

a support;

an undercoat layer having a thickness of d1 (μ

m), on the support; and

a charge generating layer having a thickness of d2 (μ

m), on the undercoat layer, wherein

the hole transporting layer has a thickness of 15 μ

m or less;

the undercoat layer comprises a polymerized product of a composition including an electron transport material represented by formula (1), a cross-linking agent, and a thermoplastic resin having a polymerizable functional group;

Z¹—

X—

Z² 

 

(1)

in which Z¹ and Z² each represent a group having an electron transport property;

X represents a linking group, and the linking group is a substituted or unsubstituted alkylene group, a substituted or unsubstituted arylene group, a substituted or unsubstituted heterocyclic group, or a group derived by substituting one of methylene groups in a main chain of the substituted or unsubstituted alkylene group with R¹, the R¹ representing an oxygen atom, a sulfur atom, SO₂, NR², CO, or a substituted or unsubstituted arylene group, the R² representing a hydrogen atom, an alkyl group, or an aryl group; and

at least one of Z¹, Z², and X has a polymerizable functional group, and the polymerizable functional group is a hydroxyl group, a thiol group, an amino group, a carboxyl group, or a methoxy group;

when the charge generating layer of the laminated body is charged by corona charging so that a dark potential of a surface of the charge generating layer after 1.0 second from the corona charging being defined as Vd1, Vd1 satisfies expression (4)

Vd1=−

100×

(d1+d2) 

 

(4), and

a dark potential of the surface of the charge generating layer after 0.80 second from the corona charging is defined as Vd2, Vd1 and Vd2 satisfies expression (2)

0.20≦

|Vd2−

Vd1|≦

2.0 

 

(2), and

when the surface of the charge generating layer which has a potential of Vd1 (V) is exposed to a laser light having a wavelength of 780 nm for 1 microsecond and a light intensity so that the potential of the surface of the charge generating layer decays by 20% with respect to Vd1 (V) after 0.04 second from the exposure to the laser light, and a transit time (ms) determined based on a time change rate of the potential of the surface of the charge generating layer after the exposure to the laser light is defined as τ

, τ

, satisfies expression (3);

τ

≦

10 

 

(3).

22. An electrophotographic apparatus, comprising:

an electrophotographic photosensitive member;

an exposing unit;

a charging unit;

a developing unit; and

a transferring unit, wherein

the electrophotographic photosensitive member comprises;

a laminated body and a hole transporting layer on the laminated body, the laminated body comprising;

a support;

an undercoat layer having a thickness of d1 (μ

m), on the support; and

a charge generating layer having a thickness of d2 (μ

m), on the undercoat layer, wherein

the hole transporting layer has a thickness of 15 μ

m or less;

the undercoat layer comprises a polymerized product of a composition including an electron transport material represented by formula (1), a cross-linking agent, and a thermoplastic resin having a polymerizable functional group;

Z¹—

X—

Z² 

 

(1)

in which Z¹ and Z² each represent a group having an electron transport property;

X represents a linking group, and the linking group is a substituted or unsubstituted alkylene group, a substituted or unsubstituted arylene group, a substituted or unsubstituted heterocyclic group, or a group derived by substituting one of methylene groups in a main chain of the substituted or unsubstituted alkylene group with R¹, the R¹ representing an oxygen atom, a sulfur atom, SO₂, NR², CO, or a substituted or unsubstituted arylene group, the R² representing a hydrogen atom, an alkyl group, or an aryl group; and

at least one of Z¹, Z², and X has a polymerizable functional group, and the polymerizable functional group is a hydroxyl group, a thiol group, an amino group, a carboxyl group, or a methoxy group;

when the charge generating layer of the laminated body is charged by corona charging so that a dark potential of a surface of the charge generating layer after 1.0 second from the corona charging being defined as Vd1, Vd1 satisfies expression (4)

Vd1=−

100×

(d1+d2) 

 

(4), and

a dark potential of the surface of the charge generating layer after 0.80 second from the corona charging is defined as Vd2, Vd1 and Vd2 satisfies expression (2)

0.20≦

|Vd2−

Vd1|≦

2.0 

 

(2), and

when the surface of the charge generating layer which has a potential of Vd1 (V) is exposed to a laser light having a wavelength of 780 nm for 1 microsecond and a light intensity so that the potential of the surface of the charge generating layer decays by 20% with respect to Vd1 (V) after 0.04 second from the exposure to the laser light, and a transit time (ms) determined based on a time change rate of the potential of the surface of the charge generating layer after the exposure to the laser light is defined as τ

, τ

, satisfies expression (3);

τ

≦

10 

 

(3).

23. A process cartridge, comprising:

an electrophotographic photosensitive member; and

at least one unit selected from the group consisting of a charging unit, a developing unit, and a cleaning unit,

the process cartridge integrally supporting the electrophotographic photosensitive member and the at least one unit, and

the process cartridge being removably mounted onto an electrophotographic apparatus, wherein

the electrophotographic photosensitive member comprises;

a support;

an undercoat layer on the support; and

a photosensitive layer on the undercoat layer,

wherein the undercoat layer comprises a polymerized product of one of the following (i) and (ii);

(i) a polymerized product of a compound represented by the following formula (11); and

(ii) a polymerized product of a composition containing the compound represented by formula (11) and a cross-linking agent;

24. An electrophotographic apparatus, comprising:

an electrophotographic photosensitive member;

an exposing unit;

a charging unit;

a developing unit; and

a transferring unit, wherein

the electrophotographic photosensitive member comprises;

a support;

an undercoat layer on the support; and

a photosensitive layer on the undercoat layer,

the undercoat layer comprising a polymerized product of one of the following (i) and (ii);

(i) a polymerized product of a compound represented by formula (11); and

(ii) a polymerized product of a composition containing the compound represented by formula (11) and a cross-linking agent;