Printing apparatus and printing method

• US 9,760,811 B2
• Filed: 03/06/2015
• Issued: 09/12/2017
• Est. Priority Date: 03/07/2014
• Status: Active Grant

• Current Assignee: Mimaki Engineering Co., Ltd.
• Original Assignee: Mimaki Engineering Co., Ltd.
• Inventors: Harayama, Kenji
• Primary Examiner(s): Nguyen, Madelein
• Application Number:
  US15/124,031
• Publication Number:
  US 20170017864A1
• Time in Patent Office: 921 Days
• Field of Search: None
• CPC Class Codes: B41J 2/04501 Control methods or devices therefor, e.g. driver circuits, control circuits
• CPC Class Codes: G06K 15/107 Mask selection
• CPC Class Codes: G06K 2215/0094 Colour printing
• CPC Class Codes: G06K 2215/101 involving the use of ink jets
• CPC Class Codes: H04N 1/40025 Circuits exciting or modulating particular heads for reproducing continuous tone value scales H04N1/401, H04N1/407 take precedence

Abstract

A printing apparatus for performing printing in an inkjet mode includes an inkjet head, and a controller. The controller controls the inkjet head such that the inkjet head performs printing on a medium in a multi-pass mode. In each printing pass performed on each position of the medium, the controller controls the inkjet head such that the inkjet head ejects ink drops onto pixels designated by a mask data item. In a case where the spatial frequencies of the arrangement of ink dots formed on the medium during a first printing pass of the printing passes are referred to as first frequencies, and the spatial frequencies of the arrangement of ink dots formed on the medium during a second printing pass later than the first printing pass are referred to as second frequencies, the first frequencies are frequencies lower than the second frequencies.

Claims

1. A printing apparatus for performing printing in an inkjet method, comprising:

an inkjet head for ejecting ink drops toward a medium;

a main scan driver for driving the inkjet head to perform main scan operations in a main scan direction;

a sub scan driver for relatively moving the inkjet head and the medium in a sub scan direction perpendicular to the main scan direction; and

a controller for controlling ejection of ink drops from the inkjet head, and driving of the main scan driver and the sub scan driver,

wherein the controller repeats a predetermined number of printing passes of ejecting ink drops from the inkjet head while moving the inkjet head in the main scan direction, whereby printing is performed on the medium, and

the controller controls ink drop ejection on a basis of mask data items for designating pixels to be subjected to ink drop ejection, such that spatial frequencies of an arrangement of ink dots which are formed on the medium during a first printing pass are lower than spatial frequencies of an arrangement of ink dots which are formed on the medium during a second printing pass later than the first printing pass.

2. The printing apparatus according to claim 1, wherein:

the first printing pass is a printing pass corresponding to a main scan operation which is first performed on each position of the medium, and

the second printing pass is a printing pass corresponding to one main scan operation of second and subsequent main scan operations.

3. The printing apparatus according to claim 2, wherein:

the controller uses data items obtained by converting a multi-grayscale mask pattern data item which is one common data item, as the mask data items for the first printing pass and the second printing pass, respectively,

the multi-grayscale mask pattern data item is a multi-grayscale data item representing pixel values of a plurality of pixels arranged in the main scan direction and the sub scan direction, in multiple grayscales,

the mask data item for the first printing pass is a data item obtained by binarizing the multi-grayscale mask pattern data item with a preset first threshold, and

the mask data item for the second printing pass is a data item obtained by binarizing the multi-grayscale mask pattern data item with a second threshold corresponding to a concentration higher than that of the first threshold.

4. The printing apparatus according to claim 1, wherein:

the controller uses data items obtained by converting a multi-grayscale mask pattern data item which is one common data item, as the mask data items for the first printing pass and the second printing pass, respectively,

the multi-grayscale mask pattern data item is a multi-grayscale data item representing pixel values of a plurality of pixels arranged in the main scan direction and the sub scan direction, in multiple grayscales,

the mask data item for the first printing pass is a data item obtained by binarizing the multi-grayscale mask pattern data item with a preset first threshold, and

the mask data item for the second printing pass is a data item obtained by binarizing the multi-grayscale mask pattern data item with a second threshold corresponding to a concentration higher than that of the first threshold.

5. The printing apparatus according to claim 4, wherein:

by the main scan operation of the first printing pass, the inkjet head forms ink dots on the medium in a pattern including a plurality of colonies and a plurality of void areas, each colony being an area having a plurality of ink dots densely formed, and each void area separating a plurality of colonies and having ink dots formed at least at a density lower than those of the colonies;

by the ink dots, the colonies and the void areas are disposed such that, on both sides of each colony in a first direction, and on both sides of each colony in a second direction perpendicular to the first direction, void areas are positioned, and

in a spatial frequency characteristic representing a distribution of inter-dot distances which are distances between neighboring dots in the arrangement of ink dots formed on the medium during the first printing pass, 60% or greater of all inter-dot distances correspond to spatial frequencies higher than a peak frequency of a visual sensitivity function, and in a frequency band lower than the peak frequency of the visual sensitivity function, at least one peak is included.

6. The printing apparatus according to claim 5, wherein:

in the arrangement of ink dots which are formed on the medium by the main scan operation of the first printing pass,

the ink dots in each colony are arranged such that spatial frequencies corresponding to the inter-dot distances are higher than the peak frequency of the visual sensitivity function, and

lengths of each void area in the main scan direction and the sub scan direction are longer than a wavelength corresponding to the peak frequency of the visual sensitivity function.

7. The printing apparatus according to claim 6, wherein:

by the main scan operation of the first printing pass, the inkjet head forms a plurality of colony rows on the medium, each colony including a plurality of colonies arranged side by side in the main scan direction,

each colony of each colony row is adjacent to a void area of a neighboring colony row of the sub scan direction, in the sub scan direction, and

each void area of each colony row is adjacent to a colony of a neighboring colony row of the sub scan direction, in the sub scan direction.

8. The printing apparatus according to claim 7, wherein:

in a case of representing a spatial frequency characteristic representing the inter-dot distance distribution of the arrangement of ink dots formed on the medium by the main scan operation of the first printing pass, by a continuous curve,

a waveform of the continuous curve representing the spatial frequency characteristic is a waveform having the followings;

a high-frequency-side peak which is a peak existing in a frequency band higher than the peak frequency of the visual sensitivity function; and

a low-frequency-side peak which is a peak existing in a frequency band lower than the peak frequency of the visual sensitivity function, and

in the waveform, a peak width of the low-frequency-side peak is narrower than a peak width of the high-frequency-side peak.

9. The printing apparatus according to claim 8, wherein:

the printing apparatus performs printing in a multi-pass mode at a resolution of 600 dpi or greater.

10. A printing method of performing printing in an inkjet method using a printing apparatus including

an inkjet head for ejecting ink drops toward a medium,

a main scan driver for driving the inkjet head to perform main scan operations in a main scan direction,

a sub scan driver for relatively moving the inkjet head and the medium in a sub scan direction perpendicular to the main scan direction, and

a controller for controlling ejection of ink drops from the inkjet head, and driving of the main scan driver and the sub scan driver, the method comprising:

a step of allowing the controller to repeat a predetermined number of printing passes of ejecting ink drops from the inkjet head while moving the inkjet head in the main scan direction, thereby performing printing on each position of the medium,

wherein the controller controls ink drop ejection on a basis of mask data items for designating pixels to be subjected to ink drop ejection, such that spatial frequencies of an arrangement of ink dots which are formed on the medium during a first printing pass are lower than spatial frequencies of an arrangement of ink dots which are formed on the medium during a second pass later than the first printing pass.