Light curtain protection system featuring a passive optical module

• US 9,761,113 B1
• Filed: 07/20/2016
• Issued: 09/12/2017
• Est. Priority Date: 07/20/2016
• Status: Active Grant

• Current Assignee: Banner Engineering Corporation
• Original Assignee: Banner Engineering Corporation
• Inventors: Gelineau, Matthew, Rosenow, Curtis
• Primary Examiner(s): Tun, Nay
• Application Number:
  US15/215,332
• Time in Patent Office: 419 Days
• CPC Class Codes: F16P 3/144 using light grids
• CPC Class Codes: G01V 8/22 using reflectors
• CPC Class Codes: G08B 21/182 Level alarms, e.g. alarms responsive to variables exceeding a threshold
• CPC Class Codes: G08B 21/22 responsive to presence or absence of persons

Abstract

Apparatus and associated methods relate to a light curtain protection system having a passive optical module arranged to receive, from an active optical module, a light signal such that a reflector reflects, through a polarization control module, the light signal to be received by a receiver in the active optical module. In an illustrative example, the polarization control module includes a half-wave plate aligned with the reflector to impart a first predetermined polarization to the reflected light signal such that the reflected light signal corresponds to a second predetermined polarization when received by the receiver. The polarization control module includes optical elements, such as, for example, a linear polarizer, to receive the reflected light such that the optical elements polarizes the received reflected light signal to correspond to a predetermined polarization. In some examples, the light curtain protection system may advantageously require operating power only for the active optical module.

Claims

1. A light curtain protection system for monitoring a protected field of view, the light curtain protection system comprising:

an active optical module having an emitter and a receiver, the emitter and the receiver disposed adjacent to each other to form a transceiving pair;

a passive optical module configurable to be separated from the active optical module by a detection field, and optically aligned with the active optical module to receive an incident light signal from the active optical module and return a reflected light signal to the active optical module, the passive optical detection module comprising;

a reflector aligned with the active optical module to redirect the incident light signal to form the reflected light signal;

a polarization control module to impart a first predetermined polarization to the reflected light signal such that the reflected light signal received by the receiver corresponds to a second predetermined polarization;

an optical barrier having at least one optical aperture; and

,

a collimating lens configured to focus the incident light signal, received via the detection field, to the reflector through the optical aperture;

a controller operably coupled to the active optical module; and

,

a data store operably coupled to the controller, wherein the data store comprises a program of instructions that, when executed by the controller, causes the controller to perform operations to detect an object, the operations comprising;

transmit, via the emitter, the incident light signal towards the passive optical module; and

,

receive, via the receiver, the reflected light signal from the passive optical module.

2. The light curtain protection system of claim 1, wherein the polarization control module comprises a linear polarizer.

3. The light curtain protection system of claim 1, wherein the polarization control module comprises a half-wave plate.

4. The light curtain protection system of claim 1, the program of instructions further comprises:

retrieve, from the data store, a predetermined time of flight range;

determine, in accordance with the retrieved time of flight range, whether a reflected light signal has been received by the receiver; and

,

generate, if the reflected light signal has not been received by the receiver in accordance with the retrieved time of flight range, an alert signal indicating an obstruction.

5. The light curtain protection system of claim 1, the program of instructions further comprises:

determine, based on the received light signal, an amplitude of the received light signal;

retrieve, from the data store, a predetermined amplitude range;

determine, based on the retrieved amplitude range, whether the determined amplitude is outside the retrieved amplitude range; and

,

generate, if the determined amplitude is outside the retrieved amplitude range, an alert signal indicating an obstruction.

6. A light curtain protection system for monitoring a protected field of view, the light curtain protection system comprising:

an active optical module having an emitter and a receiver, the emitter and the receiver disposed adjacent to each other to form a transceiving pair;

a passive optical module configurable to be separated from the active optical module by a detection field, and optically aligned with the active optical module to receive an incident light signal from the active optical module and return a reflected light signal to the active optical module, the passive optical detection module comprising;

a reflector aligned with the active optical module to redirect the incident light signal to form the reflected light signal; and

,

a polarization control module to impart a first predetermined polarization to the reflected light signal such that the reflected light signal received by the receiver corresponds to a second predetermined polarization;

an optical barrier having at least one optical aperture; and

,

a collimating lens configured to focus the incident light signal, received via the detection field, to the reflector through the optical aperture.

7. The light curtain protection system of claim 6, wherein the polarization control module comprises a linear polarizer.

8. The light curtain protection system of claim 6, wherein the polarization control module comprises a half-wave plate.

9. The light curtain protection system of claim 8, wherein the half-wave plate comprises a 45 degree fast axis relative to the incident light signal such that the half-wave plate polarizes the reflected light signal by 90 degrees.

10. The light curtain protection system of claim 6, wherein the optical aperture is circular.

11. The light curtain protection system of claim 6, wherein the incident light signal passes through the at least one optical aperture to reach the reflector, and the reflected light signal passes through the at least one optical aperture to return to the active optical module.

12. The light curtain protection system of claim 6, the passive optical module further comprising a baffle arranged between the collimating lens and the optical barrier to direct the incident light signal into the optical aperture.

13. The light curtain protection system of claim 12, wherein the reflector reflects the incident light signal through the optical aperture towards the collimating lens.

14. The light curtain protection system of claim 12, wherein the baffle is formed from non-reflective opaque material.

15. The light curtain protection system of claim 6, wherein the reflector is a corner cube reflector.

16. The light curtain protection system of claim 6, wherein the reflector is a mirror.

17. The light curtain protection system of claim 16, wherein a shape of the mirror includes at least one member of a group consisting of spherical, parabolic or hyperbolic.

18. The light curtain protection system of claim 6, further comprising a passive optical axis extending through the optical aperture and an emitter axis extending through a center of the emitter and a receiver axis extending through a center of the receiver, wherein, when the passive optical module aligns with the active optical module, the passive optical axis extends substantially centered between the emitter axis and the receiver axis.