Adapter assembly for interconnecting electromechanical surgical devices and surgical loading units, and surgical systems thereof

• US 9,763,661 B2
• Filed: 04/30/2015
• Issued: 09/19/2017
• Est. Priority Date: 06/26/2014
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Zergiebel, Earl M., Chowaniec, David M., Williams, Ryan, Subramanian, Anand
• Primary Examiner(s): DINH, PHUONG K
• Application Number:
  US14/700,917
• Publication Number:
  US 20150374370A1
• Time in Patent Office: 873 Days
• Field of Search: 439191, 43962022, 439 761, 439909
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable
• CPC Class Codes: A61B 2017/00464 for use with different instruments
• CPC Class Codes: A61B 2017/00473 Distal part, e.g. tip or head A61B2017/00464 takes precedence
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/07285 characterised by its cutter
• CPC Class Codes: H01R 13/405 Securing in non-demountable manner, e.g. moulding, riveting

Abstract

The present disclosure relates to adapter assemblies for use with and to electrically and mechanically interconnect electromechanical surgical devices and surgical loading units, and to surgical systems including hand held electromechanical surgical devices and adapter assemblies for connecting surgical loading units to the hand held electromechanical surgical devices.

Claims

1. An adapter assembly for selectively interconnecting a surgical loading unit that is configured to perform a function and a surgical device that is configured to actuate the surgical loading unit, the surgical loading unit including an axially translatable drive member, and the surgical device including a rotatable drive shaft, the adapter assembly comprising:

a housing configured and adapted for connection with the surgical device;

an outer tube having a proximal end supported by the housing and a distal end configured and adapted for connection with the surgical loading unit; and

an electrical assembly supported within at least one of the housing or the outer tube, the electrical assembly including;

a circuit board;

an electrical connector configured to be supported on the circuit board and including;

a connector housing; and

at least one contact pin extending through the connector housing and configured to be electrically connected to the circuit board, the at least one contact pin configured and adapted to selectively electrically connect to a complementary electrical plug of the surgical device.

2. The adapter assembly according to claim 1, wherein the at least one contact pin extends entirely through the connector housing.

3. The adapter assembly according to claim 1, wherein the at least one contact pin is fixed to the connector housing.

4. The adapter assembly according to claim 1, wherein the connector housing is secured to the at least one contact pin via over-molding.

5. The adapter assembly according to claim 4, wherein the at least one contact pin includes a hole extending therethrough, and wherein a portion of the connector housing extends through the hole of the at least one contact pin.

6. The adapter assembly according to claim 1, wherein a proximal portion of the at least one contact pin includes a rectangular cross-section.

7. The adapter assembly according to claim 1, wherein the connector housing includes at least one projection extending from a surface thereof, a distal face of the at least one projection is configured to abut the circuit board when the at least one contact pin is electrically connected to the circuit board.

8. The adapter assembly according to claim 1, wherein the connector housing includes at least one projection extending from a surface thereof, a proximal face of the at least one projection is configured to abut a surface of a proximal cap to prevent unintended disengagement between the electrical connector and the circuit board.

9. The adapter assembly according to claim 1, wherein the electrical assembly further includes a strain gauge supported on and electrically connected to the circuit board.

10. The adapter assembly according to claim 9, wherein the electrical assembly further includes a slip ring in electrical connection with the circuit board, and wherein the slip ring includes an electrical contact supported therein for maintaining electrical contact with at least one electrical component within the adapter assembly.

11. An electrical assembly for use with an adapter assembly for selectively interconnecting a surgical loading unit that is configured to perform a function and a surgical device that is configured to actuate the surgical loading unit, the electrical assembly comprising:

a circuit board;

an electrical connector configured to be supported on the circuit board and including;

a connector housing; and

at least one contact pin extending entirely through the connector housing and configured to be electrically connected to the circuit board, the at least one contact pin configured and adapted to selectively electrically connect to a complementary electrical plug of the surgical device.

12. The electrical assembly according to claim 11, wherein the at least one contact pin is fixed to the connector housing.

13. The electrical assembly according to claim 11, wherein the connector housing is secured to the at least one contact pin via over-molding.

14. The electrical assembly according to claim 13, wherein the at least one contact pin includes a hole extending therethrough, and wherein a portion of the connector housing extends through the hole of the at least one contact pin.

15. The electrical assembly according to claim 11, wherein a proximal portion of the at least one contact pin includes a rectangular cross-section.

16. The electrical assembly according to claim 11, wherein the connector housing includes at least one projection extending from a surface thereof, a distal face of the at least one projection is configured to abut the circuit board when the at least one contact pin is electrically connected to the circuit board.

17. An electrical assembly for use with an adapter assembly for selectively interconnecting a surgical loading unit that is configured to perform a function and a surgical device that is configured to actuate the surgical loading unit, the electrical assembly comprising:

a circuit board;

an electrical connector configured to be supported on the circuit board and including;

a connector housing including at least one projection extending from a surface thereof, a proximal face of the at least one projection is configured to abut a surface of a proximal cap to prevent unintended disengagement between the electrical connector and the circuit board; and

at least one contact pin extending through the connector housing and configured to be electrically connected to the circuit board, the at least one contact pin configured and adapted to selectively electrically connect to a complementary electrical plug of the surgical device.

18. An electrical assembly for use with an adapter assembly for selectively interconnecting a surgical loading unit that is configured to perform a function and a surgical device that is configured to actuate the surgical loading unit, the electrical assembly comprising:

a circuit board;

a strain gauge supported on and electrically connected to the circuit board; and

an electrical connector configured to be supported on the circuit board and including;

a connector housing; and

at least one contact pin extending through the connector housing and configured to be electrically connected to the circuit board, the at least one contact pin configured and adapted to selectively electrically connect to a complementary electrical plug of the surgical device.

19. The electrical assembly according to claim 18, further comprising a slip ring disposed in electrical connection with the circuit board, and wherein the slip ring includes an electrical contact supported therein.