Flexible plate fixation of bone fractures

• US 9,763,713 B2
• Filed: 02/25/2015
• Issued: 09/19/2017
• Est. Priority Date: 06/23/2010
• Status: Active Grant

• Current Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Bottlang, Michael, Madey, Steven M.
• Primary Examiner(s): Bates, David
• Assistant Examiner(s): Chang, Olivia C
• Application Number:
  US14/630,938
• Publication Number:
  US 20150230840A1
• Time in Patent Office: 937 Days
• CPC Class Codes: A61B 17/8004 with means for distracting or compressing the bone or bones
• CPC Class Codes: A61B 17/8038 the additional component being inserted in the screw head
• CPC Class Codes: A61B 17/8047 wherein the additional element surrounds the screw head in the plate hole A61B17/8052 takes precedence
• CPC Class Codes: A61B 17/8085 with pliable or malleable elements or having a mesh-like structure, e.g. small strips A61B17/8071, A61B17/8076 take precedence
• CPC Class Codes: A61B 17/863 with thread interrupted or changing its form along shank, other than constant taper
• CPC Class Codes: A61B 2560/00 Constructional details of operational features of apparatus; Accessories for medical measuring apparatus

Abstract

Embodiments provide methods, apparatuses, and systems for fixation of a fractured bone. In various embodiments, the systems and plates may provide elastic suspension of the receiving holes relative to the osteosynthesis plate. This elastic suspension may promote load distribution between the screws that connect a bone segment to the plate, thereby reducing stress risers and load shielding effect. In addition, stress at the screw holes, and within the construct as a whole, is reduced by incorporation of these elastic elements in the plate. Additionally, in some embodiments, for instance if fracture healing by callus formation is desired, elastic suspension of the receiving holes relative to the osteosynthesis plate may enable small, controlled amounts of relative motion between bone fragments connected by the plate, which may promote fracture healing by callus formation.

Claims

1. A device, comprising:

a bone plate having an outer surface and a bone-facing surface, the bone plate comprising a single spiral-shaped slot extending through the plate from the outer surface to the bone-facing surface, the spiral-shaped slot circumscribing a periphery of one or more receiving holes at least once and not penetrating through a longitudinal edge of the bone plate, wherein the spiral-shaped slot forms a spring element, the spring element at least partially surrounding the receiving hole and permitting axial translation of the bone plate relative to the one or more receiving holes within a plane that is substantially parallel to an upper or lower surface of the bone plate, but substantially preventing motion of the bone plate relative to the one or more receiving holes in a direction that is substantially perpendicular to the upper or lower surface of the bone plate.

2. The device of claim 1, wherein the spiral-shaped slot includes an inside spiral end and an outside spiral end, the outside spiral end positioned further away from the receiving hole in a radial direction, wherein at least one of the inside spiral end and the outside spiral end includes a curvilinear segment or an enlarged rounded segment configured to reduce stress concentration.

3. A device, comprising:

a bone plate having an outer surface and a bone-facing surface, the bone plate comprising two or more spiral-shaped slots extending through the plate from the outer surface to the bone-facing surface, each of the spiral-shaped slots circumscribing a periphery of one or more receiving holes at least once and not penetrating through a longitudinal edge of the bone plate, wherein the spiral-shaped slots form a spring element, the spring element at least partially surrounding the receiving hole and permitting axial translation of the bone plate relative to the one or more receiving holes within a plane that is substantially parallel to an upper or lower surface of the bone plate, but substantially preventing motion of the bone plate relative to the one or more receiving holes in a direction that is substantially perpendicular to the upper or lower surface of the bone plate.

4. A device, comprising:

a bone plate having an outer surface and a bone-facing surface, the bone plate comprising one or more spiral-shaped slots extending through the plate from the outer surface to the bone-facing surface, the one or more spiral-shaped slots at least partially circumscribing a periphery of one or more receiving holes and not penetrating through a longitudinal edge of the bone plate, wherein the one or more spiral-shaped slots form a spring element, the spring element at least partially surrounding the receiving hole and permitting axial translation of the bone plate relative to the one or more receiving holes within a plane that is substantially parallel to an upper or lower surface of the bone plate, but substantially preventing motion of the bone plate relative to the one or more receiving holes in a direction that is substantially perpendicular to the upper or lower surface of the bone plate;

wherein at least one of the one or more receiving holes is located in a plug or rivet, the plug or rivet configured to permit axial translation of the receiving hole relative to the bone plate; and

wherein the spring element associated with the receiving hole is located in the plug or rivet.

5. A device, comprising:

a bone plate having an outer surface and a bone-facing surface, the bone plate comprising one or more spiral-shaped slots extending through the plate from the outer surface to the bone-facing surface, the one or more spiral-shaped slots forming a non-perpendicular angle with the outer surface and the bone-facing surface of the bone plate, and the one or more spiral-shaped slots at least partially circumscribing a periphery of one or more receiving holes and not penetrating through a longitudinal edge of the bone plate, wherein the one or more spiral-shaped slots form a spring element, the spring element at least partially surrounding the receiving hole and permitting axial translation of the bone plate relative to the one or more receiving holes within a plane that is substantially parallel to an upper or lower surface of the bone plate, but substantially preventing motion of the bone plate relative to the one or more receiving holes in a direction that is substantially perpendicular to the upper or lower surface of the bone plate.

6. The device of claim 5, wherein the spring element comprises a single spiral-shaped slot that circumscribes the periphery of the receiving hole at least once.

7. The device of claim 6, wherein the spiral-shaped slot includes an inside spiral end and an outside spiral end, the outside spiral end positioned further away from the receiving hole in a radial direction, wherein at least one of the inside spiral end and the outside spiral end includes a curvilinear segment or an enlarged rounded segment configured to reduce stress concentration.

8. The device of claim 5, wherein the spring element comprises two or more spiral-shaped slots that at least partially circumscribe the receiving hole.

9. The device of claim 8, wherein each of the spiral-shaped slots circumscribes the periphery of the receiving hole at least once.

10. The device of claim 5, wherein the spring element comprises three or more interlaced spiral-shaped slots, each of the spiral-shaped slots circumscribing less than an entirety of the periphery of the receiving hole.

11. The device of claim 5, wherein at least one of the one or more receiving holes is located in a plug or rivet, wherein the plug or rivet is configured to permit axial translation of the receiving hole relative to the bone plate.

12. The device of claim 11, wherein the spring element associated with the receiving hole is located in the plug or rivet.

13. The device of claim 12, wherein the receiving hole in the plug or rivet comprises a threaded receiving hole.

14. The device of claim 11, wherein the spring element is formed in the bone plate and surrounds an enlarged hole configured to receive the plug or rivet having the receiving hole therein.

15. The device of claim 11, wherein the plug or rivet includes a shoulder.

16. The device of claim 15, wherein the shoulder is configured to rest on the bone-facing surface of the bone plate.

17. A device, comprising:

a bone plate having an outer surface and a bone-facing surface, the bone plate comprising two or more slots extending through the plate from the outer surface to the bone-facing surface, each of the two or more slots circumscribing a periphery of one or more receiving holes at least once and not penetrating through a longitudinal edge of the bone plate, wherein the two or more slots form a spring element, the spring element at least partially surrounding the receiving hole and permitting axial translation of the bone plate relative to the one or more receiving holes within a plane that is substantially parallel to an upper or lower surface of the bone plate, but substantially preventing motion of the bone plate relative to the one or more receiving holes in a direction that is substantially perpendicular to the upper or lower surface of the bone plate;

wherein the two or more slots defining each spring element comprise two or more spiral segments, and wherein the two or more spiral segments each circumscribe the one or more receiving holes one or more times.

18. The device of claim 17, wherein the two or more spiral segments define two or more elastic beam elements.

19. The device of claim 18, wherein the two or more elastic beam elements include a beam height, measured between the outer surface and the bone-facing surface of the bone plate, and a beam width, measured in a direction transverse to the beam height, wherein the beam height is greater than the beam width.

20. The device of claim 19, wherein a ratio of the beam height to the beam width is between 2:

1 and 12;

1.

21. The device of claim 20, wherein the ratio of the beam height to the beam width is between 6:

1 and 9;

1.

22. The device of claim 17, wherein at least one of the one or more receiving holes is located in a plug or rivet, wherein the plug or rivet is configured to permit axial translation of the receiving hole relative to the bone plate.