Vacuum powered rotary devices and methods

• US 9,763,731 B2
• Filed: 03/30/2015
• Issued: 09/19/2017
• Est. Priority Date: 02/10/2012
• Status: Active Grant

• Current Assignee: Myromed, LLC
• Original Assignee: Myromed, LLC
• Inventors: Dubois, Brian R., Nielsen, James T., Gordon, Alexander
• Primary Examiner(s): Nguyen, Victor
• Application Number:
  US14/673,063
• Publication Number:
  US 20150201995A1
• Time in Patent Office: 904 Days
• CPC Class Codes: A61B 17/32 Surgical cutting instruments A61B18/042 takes precedence; suture cutters A61B17/0467; instruments for ligaturing or cutting A61B17/128; instruments for rupturing the amniotic membrane A61B17/4208; specially adapted knives for eye surgery A61F9/0133
• CPC Class Codes: A61B 17/32002 with continuously rotating, oscillating or reciprocating cutting instruments
• CPC Class Codes: A61B 17/32053 Punch like cutting instruments, e.g. using a cylindrical or oval knife A61B17/326 takes precedence; trepans A61B17/1695; for use on the cornea A61F9/007
• CPC Class Codes: A61B 18/148 having a short, rigid shaft for accessing the inner body transcutaneously, e.g. for neurosurgery or arthroscopy
• CPC Class Codes: A61B 2017/0023 disposable
• CPC Class Codes: A61B 2017/00544 pneumatically
• CPC Class Codes: A61B 2017/320024 Morcellators, e.g. having a hollow cutting tube with an annular cutter for morcellating and removing tissue
• CPC Class Codes: A61B 2017/320064 with tissue or sample retaining means
• CPC Class Codes: A61B 2018/00577 Ablation
• CPC Class Codes: A61B 2018/00595 Cauterization
• CPC Class Codes: A61B 2217/005 with suction drainage system

Abstract

The present devices and methods relate generally to vacuum or suction powered medical devices and methods for cutting, resecting, excising, morcellating and/or evacuating tissue from various regions of a patient'"'"'s body. In certain variations, the devices may produce a rotational motion by converting a linear reciprocating motion to a rotational motion, causing a cutting shaft or other tool to rotate to perform work on a tissue in various regions of the body.

Claims

1. A medical device for cutting tissue from the human body comprising:

a shaft having a proximal end, a distal end, and a lumen extending there between, wherein the shaft has an opening at the distal end and a sharpened edge surrounding at least a portion of a perimeter of the opening, wherein the shaft is rotatable about a central axis of the shaft, wherein the shaft is coaxially positioned within an outer shaft;

a mechanism powered by suction from a vacuum source, wherein the mechanism is configured to produce a linear reciprocating motion;

a component coupled to the mechanism and coupled to the shaft, wherein the component is configured to convert the linear reciprocating motion to rotary motion, thereby causing the shaft to rotate to cut tissue; and

a shaft position control, wherein the shaft position control is configured to axially translate the outer shaft or the shaft.

2. The device of claim 1, wherein the mechanism is powered solely by suction created by a vacuum source.

3. The device of claim 1, wherein the component is configured to convert linear reciprocating motion to oscillating rotary motion.

4. The device of claim 1, wherein the shaft is configured to receive a grasper advanced distally through the shaft lumen, where the grasper is configured to draw or retract tissue proximally against the sharpened distal edge or extremity of the shaft to allow for cutting or excision of the tissue wherein cut tissue is removed or evacuated through the shaft lumen and out of the body.

5. The device of claim 1, further comprising a seal located at a proximal end of the shaft, wherein the seal is configured to allow the passage of instruments through a lumen of the shaft without allowing fluid to escape through the lumen.

6. The device of claim 1, wherein the medical device produces an oscillating rotary motion such that the shaft cuts tissue while preventing tissue breakage resulting from twisting of the tissue.

7. The device of claim 1, further comprising at least one electrical conductor positioned on a patient contact portion of the device, wherein electrical energy from the conductor is used to cauterize tissue.

8. The device of claim 1, further comprising at least one electrical conductor positioned on a patient contact portion of the device, wherein electrical energy from the conductor is used to ablate tissue.

9. The device of claim 1, wherein the component comprises a rack and pinion gear assembly having one or more racks and one or more gears, wherein the rack is coupled to the mechanism such that linear reciprocating motion produced by the mechanism causes the rack to reciprocate, wherein the reciprocating rack drives the pinion gear in an oscillating rotary motion.

10. The device of claim 1, wherein the component comprises a gear and a crank arm, wherein the gear is coupled to the mechanism via the crank arm and the linear reciprocating motion produced by the mechanism causes the crank arm to rotate the gear.

11. A medical device for cutting tissue from the human body comprising:

a shaft having a proximal end, a distal end, and a lumen extending there between, wherein the shaft has an opening at the distal end and a sharpened edge surrounding at least a portion of a perimeter of the opening, wherein the shaft is rotatable about a central axis of the shaft;

a mechanism powered by suction from a vacuum source, wherein the mechanism is configured to produce a linear reciprocating motion; and

a component coupled to the mechanism and coupled to the shaft, wherein the component is configured to convert the linear reciprocating motion to rotary motion, thereby causing the shaft to rotate to cut tissue, wherein the component comprises a rack and pinion gear assembly having one or more racks and one or more gears, wherein the rack is coupled to the mechanism such that linear reciprocating motion produced by the mechanism causes the rack to reciprocate, wherein the reciprocating rack drives the pinion gear in an oscillating rotary motion.

12. The device of claim 11, wherein the mechanism is powered solely by suction created by a vacuum source.

13. The device of claim 11, wherein the component is configured to convert linear reciprocating motion to oscillating rotary motion.

14. The device of claim 11, wherein the shaft is configured to receive a grasper advanced distally through the shaft lumen, where the grasper is configured to draw or retract tissue proximally against the sharpened distal edge or extremity of the shaft to allow for cutting or excision of the tissue wherein cut tissue is removed or evacuated through the shaft lumen and out of the body.

15. The device of claim 11, wherein the shaft is coaxially positioned within an outer shaft.

16. The device of claim 15, further comprising a shaft position control, wherein the shaft position control is configured to axially translate the outer shaft or the shaft.

17. The device of claim 11, further comprising a seal located at a proximal end of the shaft, wherein the seal is configured to allow the passage of instruments through a lumen of the shaft without allowing fluid to escape through the lumen.

18. The device of claim 11, wherein the medical device produces an oscillating rotary motion such that the shaft cuts tissue while preventing tissue breakage resulting from twisting of the tissue.

19. The device of claim 11, further comprising at least one electrical conductor positioned on a patient contact portion of the device, wherein electrical energy from the conductor is used to cauterize tissue.

20. The device of claim 11, further comprising at least one electrical conductor positioned on a patient contact portion of the device, wherein electrical energy from the conductor is used to ablate tissue.

21. A medical device for cutting tissue from the human body comprising:

a shaft having a proximal end, a distal end, and a lumen extending there between, wherein the shaft has an opening at the distal end and a sharpened edge surrounding at least a portion of a perimeter of the opening, wherein the shaft is rotatable about a central axis of the shaft;

a mechanism powered by suction from a vacuum source, wherein the mechanism is configured to produce a linear reciprocating motion; and

a component coupled to the mechanism and coupled to the shaft, wherein the component is configured to convert the linear reciprocating motion to rotary motion, thereby causing the shaft to rotate to cut tissue, wherein the component comprises a gear and a crank arm, wherein the gear is coupled to the mechanism via the crank arm and the linear reciprocating motion produced by the mechanism causes the crank arm to rotate the gear.

22. The device of claim 21, wherein the mechanism is powered solely by suction created by a vacuum source.

23. The device of claim 21, wherein the component is configured to convert linear reciprocating motion to oscillating rotary motion.

24. The device of claim 21, wherein the shaft is configured to receive a grasper advanced distally through the shaft lumen, where the grasper is configured to draw or retract tissue proximally against the sharpened distal edge or extremity of the shaft to allow for cutting or excision of the tissue wherein cut tissue is removed or evacuated through the shaft lumen and out of the body.

25. The device of claim 21, wherein the shaft is coaxially positioned within an outer shaft.

26. The device of claim 25, further comprising a shaft position control, wherein the shaft position control is configured to axially translate the outer shaft or the shaft.

27. The device of claim 21, further comprising a seal located at a proximal end of the shaft, wherein the seal is configured to allow the passage of instruments through a lumen of the shaft without allowing fluid to escape through the lumen.

28. The device of claim 21, wherein the medical device produces an oscillating rotary motion such that the shaft cuts tissue while preventing tissue breakage resulting from twisting of the tissue.

29. The device of claim 21, further comprising at least one electrical conductor positioned on a patient contact portion of the device, wherein electrical energy from the conductor is used to cauterize tissue.

30. The device of claim 21, further comprising at least one electrical conductor positioned on a patient contact portion of the device, wherein electrical energy from the conductor is used to ablate tissue.

31. A medical device for cutting tissue from the human body comprising:

a shaft having a proximal end, a distal end, and a lumen extending there between, wherein the shaft has an opening at the distal end and a sharpened edge surrounding at least a portion of a perimeter of the opening, wherein the shaft is rotatable about a central axis of the shaft;

a mechanism powered by suction from a vacuum source, wherein the mechanism is configured to produce a linear reciprocating motion;

a component coupled to the mechanism and coupled to the shaft, wherein the component is configured to convert the linear reciprocating motion to rotary motion, thereby causing the shaft to rotate to cut tissue, wherein the component comprises a gear and a crank arm, wherein the gear is coupled to the mechanism via the crank arm and the linear reciprocating motion produced by the mechanism causes the crank arm to rotate the gear; and

a cam lobe coupled to the gear and a cam follower, wherein the cam follower is configured to exert a force on the cam lobe to cause the gear to translate into a position wherein the vacuum powered mechanism is unlikely to stall.

32. The device of claim 31, wherein the mechanism is powered solely by suction created by a vacuum source.

33. The device of claim 31, wherein the component is configured to convert linear reciprocating motion to oscillating rotary motion.

34. The device of claim 31, wherein the shaft is configured to receive a grasper advanced distally through the shaft lumen, where the grasper is configured to draw or retract tissue proximally against the sharpened distal edge or extremity of the shaft to allow for cutting or excision of the tissue wherein cut tissue is removed or evacuated through the shaft lumen and out of the body.

35. The device of claim 31, wherein the shaft is coaxially positioned within an outer shaft.

36. The device of claim 35, further comprising a shaft position control, wherein the shaft position control is configured to axially translate the outer shaft or the shaft.

37. The device of claim 31, further comprising a seal located at a proximal end of the shaft, wherein the seal is configured to allow the passage of instruments through a lumen of the shaft without allowing fluid to escape through the lumen.

38. The device of claim 31, wherein the gear is coupled to the shaft such that rotation of the gear causes rotation of the shaft.

39. The device of claim 31, wherein the medical device produces an oscillating rotary motion such that the shaft cuts tissue while preventing tissue breakage resulting from twisting of the tissue.

40. The device of claim 31, further comprising at least one electrical conductor positioned on a patient contact portion of the device, wherein electrical energy from the conductor is used to cauterize tissue.

41. The device of claim 31, further comprising at least one electrical conductor positioned on a patient contact portion of the device, wherein electrical energy from the conductor is used to ablate tissue.

42. The device of claim 31, further comprising a cam lobe coupled to the gear and a cam follower, wherein the cam follower is configured to exert a force on the cam lobe to cause the gear to translate into a position wherein the vacuum powered mechanism is unlikely to stall.