Steerable laser probe

• US 9,763,830 B2
• Filed: 09/13/2013
• Issued: 09/19/2017
• Est. Priority Date: 10/13/2012
• Status: Active Grant

• Current Assignee: Katalyst Surgical, LLC (Carl-Zeiss-Stiftung)
• Original Assignee: Katalyst Surgical, LLC (Carl-Zeiss-Stiftung)
• Inventors: Scheller, Gregg D, Zeid, Matthew N
• Primary Examiner(s): Flory, Christopher A
• Assistant Examiner(s): KUO, JONATHAN T
• Application Number:
  US14/026,051
• Publication Number:
  US 20140107628A1
• Time in Patent Office: 1,467 Days
• Field of Search: 606 4, 606 13- 16
• CPC Class Codes: A61F 2009/00863 Retina
• CPC Class Codes: A61F 9/008 using laser
• CPC Class Codes: A61F 9/00821 for coagulation

Abstract

A steerable laser probe may include a handle, an actuation structure having an actuation structure distal end and an actuation structure proximal end, a housing tube, a first housing tube portion of the housing tube having a first stiffness, a second housing tube portion of the housing tube having a second stiffness, and an optic fiber disposed within an inner bore of the handle and the housing tube. An extension of the actuation structure distal end relative to the actuation structure proximal end may be configured to gradually curve the housing tube and the optic fiber. A retraction of the actuation structure distal end relative to the actuation structure proximal end may be configured to gradually straighten the housing tube and the optic fiber.

Claims

1. An instrument comprising:

a handle having a handle distal end and a handle proximal end;

an actuation structure of the handle having an actuation structure distal end and an actuation structure proximal end, the actuation structure having a density in a range of 0.02 to 0.06 pounds per cubic inch;

a plurality of actuation arms of the actuation structure wherein each actuation arm of the plurality of actuation arms has at least one extension joint;

a handle end plug of the handle, the handle end plug having a handle end plug distal end and a handle end plug proximal end wherein the handle end plug proximal end is the handle proximal end;

a fixation mechanism housing of the handle;

a single housing tube having a housing tube distal end and a housing tube proximal end, the housing tube having dimensions configured for performing ophthalmic surgical procedures wherein a portion of the housing tube is disposed in a housing tube housing of the handle;

a first housing tube portion of the housing tube, the first housing tube portion having a first stiffness;

a plurality of apertures of the first housing tube portion;

a second housing tube portion of the housing tube, the second housing tube portion having a second stiffness;

a cable housing of the handle end plug, the cable housing disposed between the actuation structure and the handle proximal end;

a cable having a cable distal end and a cable proximal end, the cable disposed within an inner bore of the handle, the cable housing, and the housing tube wherein the cable distal end is adjacent to the housing tube distal end and wherein a first portion of the cable is adjacent to the plurality of apertures of the first housing tube portion and wherein the cable distal end is fixed to the housing tube by a weld and wherein a second portion of the cable is fixed in the cable housing by a fixation mechanism configured to fix the second portion of the cable in the cable housing by a press fit; and

an optic fiber having an optic fiber distal end and an optic fiber proximal end, the optic fiber disposed within the inner bore of the handle within an inner bore of the handle and the housing tube wherein the optic fiber distal end is adjacent to the housing tube distal end, the optic fiber configured to transmit laser light and wherein a compression of the actuation structure is configured to extend the housing tube relative to the cable and wherein the cable is configured to resist an extension of the housing tube relative to the cable and wherein the cable is configured to compress the first housing tube portion.

2. The instrument of claim 1 wherein the density of the actuation structure is 0.041 pounds per cubic inch.

3. The instrument of claim 1 wherein the actuation structure has a mass in a range of 0.01 to 0.03 pounds.

4. The instrument of claim 3 wherein the mass of the actuation structure is 0.024 pounds.

5. The instrument of claim 1 wherein the actuation structure has a volume in a range of 0.3 to 0.7 cubic inches.

6. The instrument of claim 5 wherein the volume of the actuation structure is 0.577 cubic inches.

7. The instrument of claim 1 wherein the actuation structure has a surface area in a range of 10.0 to 20.0 square inches.

8. The instrument of claim 7 wherein the surface area of the actuation structure is 14.87 square inches.

9. The instrument of claim 1 wherein the actuation structure is manufactured from Nylon.

10. The instrument of claim 1 wherein the actuation structure is manufactured using selective laser sintering.

11. The instrument of claim 1 wherein the actuation structure is manufactured using 3D printing.

12. The instrument of claim 1 wherein the compression of the actuation structure is configured to gradually curve the optic fiber.

13. The instrument of claim 12 wherein the compression of the actuation structure is configured to extend the actuation structure distal end relative to the actuation structure proximal end in a range of 0.02 to 0.06 inches.

14. The instrument of claim 12 wherein the compression of the actuation structure is configured to increase a distance between the actuation structure distal end and the actuation structure proximal end in a range of 0.5 to 2.5 percent.

15. The instrument of claim 12 wherein the compression of the actuation structure is configured to gradually curve the optic fiber within an eye without increasing a length of the optic fiber within the eye.

16. The instrument of claim 1 wherein an application of a force having a magnitude in a range of 0.6 to 1.6 pounds to a portion of the actuation structure is configured to compress the actuation structure.

17. The instrument of claim 1 wherein a decompression of the actuation structure is configured to gradually straighten the optic fiber.

18. The instrument of claim 17 wherein the decompression of the actuation structure is configured to retract the actuation structure distal end relative to the actuation structure proximal end in a range of 0.02 to 0.06 inches.

19. The instrument of claim 17 wherein the decompression of the actuation structure is configured to decrease a distance between the actuation structure distal end and the actuation structure proximal end in a range of 0.5 to 2.5 percent.

20. The instrument of claim 1 further comprising:

a slight curve of the housing tube, the slight curve configured to indicate a direction that the optic fiber is configured to curve.