Auto-injector for epinephrine injection

• US 9,764,091 B2
• Filed: 09/11/2015
• Issued: 09/19/2017
• Est. Priority Date: 09/09/2011
• Status: Active Grant

• Current Assignee: Merck Patent GmbH (Merck & Co., Inc.)
• Original Assignee: Merck Patent GmbH (Merck & Co., Inc.)
• Inventors: Bechmann, Soeren, Madsen, Flemming, Johansen, Esben
• Primary Examiner(s): Bosworth, Kami A
• Application Number:
  US14/852,109
• Publication Number:
  US 20160001005A1
• Time in Patent Office: 739 Days
• CPC Class Codes: A61M 2005/2013 triggering of discharging means by contact of injector with patient body
• CPC Class Codes: A61M 2005/202 cocking means, e.g. to bias the main drive spring of an injector
• CPC Class Codes: A61M 2005/206 With automatic needle insertion
• CPC Class Codes: A61M 2005/3267 Biased sleeves where the needle is uncovered by insertion of the needle into a patient's body
• CPC Class Codes: A61M 2205/581 by audible feedback
• CPC Class Codes: A61M 2205/583 by visual feedback
• CPC Class Codes: A61M 5/002 Packages specially adapted therefor, e.g. for syringes or needles, kits for diabetics needle protection, e.g. caps, A61M5/3202; for sharps A61B50/3001
• CPC Class Codes: A61M 5/2033 Spring-loaded one-shot injectors with or without automatic needle insertion multishot dosing syringes A61M5/31525, needle insertion only A61M5/3287
• CPC Class Codes: A61M 5/3157 Means providing feedback signals when administration is completed A61M5/20 takes precedence
• CPC Class Codes: A61M 5/3204 Needle cap remover, i.e. devices to dislodge protection cover from needle or needle hub, e.g. deshielding devices
• CPC Class Codes: A61M 5/326 Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user

Abstract

A reloadable auto injector for epinephrine injection is provided. The reloadable auto injector has a separate needle insertion and medicine injection drivers (1600) wherein needle insertion driver (1200) is configured to be re-activated upon reloading. A syringe is movably positioned in a housing between a first position in which the needle is accommodated inside the housing and a second position in which the needle protrudes outside the housing. A plunger rod (1500) is normally locked to a plunger rod tube (1100) by at least one deflectable locking member (1110). A syringe driver (1200) applies a force to the syringe to move the syringe together with plunger rod tube, plunger rod and plunger rod driver from the first position to the second position. In the second position, the locking member (1110) is unlocked and releases the plunger rod to thereby activate the plunger rod driver to advance the plunger rod in the syringe for delivering of medicament. A reload handle (1400) is connected to the syringe assembly so that user operation of the reload handle retracts the syringe to the first position and simultaneously reload the syringe driver to thereby ready the auto injector for delivering a further dose of medicament.

Claims

1. A reloadable auto injector comprising:

a syringe lock comprising a syringe lock guide slot, the syringe lock guide slot having a syringe lock resting ledge;

a plunger rod tube movable relative to the syringe lock, the plunger rod tube comprising a plunger rod tab being configured to move in the syringe lock guide slot, the plunger rod tube comprising a first locking member and at least a second locking member; and

a plunger rod movable relative to the plunger rod tube, the plunger rod being configured to advance a syringe stopper of a syringe, the plunger rod comprising a plunger rod stop configured for engagement with the first locking member and the at least one second locking member;

wherein the syringe lock is rotatable relative to the plunger rod tube,

wherein, in a first angular position, the plunger rod tab rests on the syringe lock resting ledge preventing the plunger rod tube from advancing from a first position, and

wherein, in a second angular position, the plunger rod tab is free of the syringe lock resting ledge allowing the plunger rod tube to advance to a second position, the second position being axially displaced relative to the first position,

wherein when the plunger rod tube is in the first position, the first locking member is in engagement with the plunger rod stop preventing the plunger rod from advancing, and

wherein when the plunger rod tube is in the second position, the first locking member is disengaged with the plunger rod stop allowing the plunger rod to be advanced until the at least one second locking member is in engagement with the plunger rod stop to prevent the plunger rod from being further advanced.

2. A reloadable auto injector according to claim 1 comprising a syringe driver configured to advance the plunger rod tube relative to the syringe lock.

3. A reloadable auto injector according to claim 1 comprising a plunger rod driver configured to advance the plunger rod relative to the plunger rod tube.

4. A reloadable auto injector according to claim 1 comprising a housing, the syringe lock being at least partly arranged inside the housing, the plunger rod tube being at least partly arranged inside the syringe lock, and the plunger rod being at least partly arranged inside the plunger rod tube.

5. A reloadable auto injector according to claim 1 comprising a reload mechanism configured to reload the auto injector.

6. A reloadable auto injector according to claim 5 wherein the auto injector is configured to retract the plunger rod tube from the second position to the first position.

7. A reloadable auto injector according to claim 5 wherein the auto injector is configured to rotate the syringe lock to the first angular position.

8. A reloadable auto injector according to claim 5 wherein, when the plunger rod tube is in the first position after the auto injector is reloaded, the at least one second locking member is in engagement with the plunger rod stop to prevent the plunger rod from being further advanced, and

wherein when the plunger rod tube is in the second position after the auto injector is reloaded, the at least one second locking member is disengaged with the plunger rod stop to allow the plunger rod to be further advanced.

9. A reloadable auto injector according to claim 1 comprising a skin sensor being configured to interact with the syringe lock to rotate the syringe lock from the first angular position to the second angular position when activating the skin sensor.

10. A reloadable auto injector according to claim 9 wherein the skin sensor comprises an angled surface configured to engage with a surface of the syringe lock to thereby force the syringe lock to rotate when the skin sensor is activated.

11. A reloadable auto injector according to claim 9 wherein the syringe lock comprises an angled surface configured to engage with a surface of the skin sensor to thereby force the syringe lock to rotate when the skin sensor is activated.

12. An auto injector comprising:

a housing;

a syringe assembly comprising a syringe with a needle and a syringe stopper positioned in the syringe and sealing syringe content;

a syringe lock comprising a syringe lock guide slot, the syringe lock guide slot having a syringe lock resting ledge, the syringe lock being at least partly arranged inside the housing;

a plunger rod tube movable relative to the syringe lock and stationary relative to the syringe, the plunger rod tube comprising a plunger rod tube tab being configured to move in the syringe lock guide slot, the plunger rod tube being at least partly arranged inside the syringe lock;

a plunger rod movable relative to the plunger rod tube, the plunger rod being configured to advance the syringe stopper of the syringe, the plunger rod being at least partly arranged inside the plunger rod tube;

the syringe lock being rotatable relative to the plunger rod tube and the housing,

wherein, in a first angular position, the plunger rod tube tab rests on the syringe lock resting ledge preventing the plunger rod tube and the syringe from advancing from a first position, and

wherein in a second angular position, the plunger rod tab is free of the syringe lock resting ledge allowing the plunger rod tube and the syringe to advance to a second position, the second position being axially displaced relative to the first position.

13. An auto injector according to claim 12, wherein the plunger rod tube comprises a first locking member, and

wherein the plunger rod comprises a plunger rod stop configured to engage with the first locking member, wherein when the plunger rod tube is in the first position, the first locking member is in engagement with the plunger rod stop preventing the plunger rod from being advanced, and

when the plunger rod tube is in the second position, the first locking member is disengaged with the plunger rod stop allowing the plunger rod to be advanced to an advanced position.

14. An auto injector according to claim 12 comprising a syringe driver configured to advance the plunger rod tube relative to the syringe lock.

15. An auto injector according to claim 12 comprising a plunger rod driver configured to advance the plunger rod relative to the plunger rod tube.

16. An auto injector according to claim 12 comprising a reload mechanism configured to reload the auto injector.

17. An auto injector according to claim 16 wherein the auto injector is configured to retract the plunger rod tube from the second position to the first position.

18. An auto injector according to claim 16 wherein the auto injector is configured to rotate the syringe lock to the first angular position.

19. An auto injector according to claim 12 comprising a skin sensor being configured to interact with the syringe lock to rotate the syringe lock from the first angular position to the second angular position when activating the skin sensor.

20. An auto injector according to claim 19 wherein the skin sensor comprises an angled surface configured to engage with a surface of the syringe lock to thereby force the syringe lock to rotate when the skin sensor is activated.

21. An auto injector according to claim 19 wherein the syringe lock comprises an angled surface configured to engage with a surface of the skin sensor to thereby force the syringe lock to rotate when the skin sensor is activated.

22. A reloadable auto injector comprising:

a plunger rod tube comprising a first locking member and at least one second locking member;

a syringe assembly comprising a syringe with a needle and a syringe stopper positioned in the syringe and sealing syringe content;

a syringe lock, the plunger rod tube being movable relative to the syringe lock and stationary relative to the syringe, the syringe lock being configured to control movement of the plunger rod tube relative to the syringe lock;

a plunger rod movable relative to the plunger rod tube and the syringe, the plunger rod being configured to advance the syringe stopper of the syringe, the plunger rod comprising a plunger rod stop configured to engage with the first locking member and the at least one second locking member;

wherein, when the plunger rod tube is in a first position relative to the syringe lock, the first locking member is in engagement with the plunger rod stop preventing the plunger rod from advancing, and

wherein when the plunger rod tube is in a second position relative to the syringe lock, the first locking member is disengaged with the plunger rod stop allowing the plunger rod to be advanced until the at least one second locking member is in engagement with the plunger rod stop preventing the plunger rod from being further advanced.

23. A reloadable auto injector according to claim 22 wherein the syringe lock is rotatable relative to the plunger rod tube, and, in a first angular position, the syringe lock prevents the plunger rod tube from advancing from the first position, and, in a second angular position, the syringe lock allows the plunger rod tube to advance to the second position, the second position being axially displaced relative to the first position.

24. A reloadable auto injector according to claim 22 comprising a syringe driver configured to advance the plunger rod tube relative to the syringe lock.

25. A reloadable auto injector according to claim 22 comprising a plunger rod driver configured to advance the plunger rod relative to the plunger rod tube.

26. A reloadable auto injector according to claim 22 comprising a reload mechanism configured to reload the auto injector.

27. A reloadable auto injector according to claim 26 wherein the auto injector is configured to retract the plunger rod tube from the second position to the first position.

28. A reloadable auto injector according to claim 27 wherein, when the plunger rod tube is in the first position after the auto injector is reloaded, the at least one second locking member is in engagement with the plunger rod stop preventing the plunger rod from being further advanced, and

wherein, when the plunger rod tube is in the second position after the auto injector is reloaded, the at least one second locking member is disengaged with the plunger rod stop allowing the plunger rod to be further advanced.