RF filter on a circuit board for an active medical device (AMD) for handling high RF power induced in an associated implanted lead from an external RF field

• US 9,764,129 B2
• Filed: 05/24/2016
• Issued: 09/19/2017
• Est. Priority Date: 03/01/2011
• Status: Active Grant

• Current Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Original Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Inventors: Stevenson, Robert A., Johnson, Robert Shawn, Dabney, Warren S., Marzano, Thomas, Brendel, Richard L., Williams, Christopher Michael, Moschiano, Holly Noelle, Seitz, Keith W., Roberts, John E.
• Primary Examiner(s): Layno, Carl H
• Assistant Examiner(s): Piateski, Erin M
• Application Number:
  US15/163,241
• Publication Number:
  US 20160263373A1
• Time in Patent Office: 483 Days
• Field of Search: 607 36
• CPC Class Codes: A61N 1/086 Magnetic resonance imaging [MRI] compatible leads
• CPC Class Codes: A61N 1/3718 Monitoring of or protection against external electromagnetic fields or currents
• CPC Class Codes: A61N 1/3754 Feedthroughs
• CPC Class Codes: A61N 1/3758 Packaging of the components within the casing
• CPC Class Codes: H01G 4/005 Electrodes
• CPC Class Codes: H01G 4/12 Ceramic dielectrics H01G4/085 takes precedence
• CPC Class Codes: H01G 4/30 Stacked capacitors H01G4/33 takes precedence
• CPC Class Codes: H01G 4/35 Feed-through capacitors or anti-noise capacitors
• CPC Class Codes: H03H 1/0007 of radio frequency interference filters

Abstract

An AIMD includes a conductive housing, an electrically conductive ferrule with an insulator hermetically sealing the ferrule opening. A conductive pathway is hermetically sealed and disposed through the insulator. A filter capacitor is disposed on a circuit board within the housing and has a dielectric body supporting at least two active and two ground electrode plates interleaved, wherein the at least two active electrode plates are electrically connected to the conductive pathway on the device side, and the at least two ground electrode plates are electrically coupled to either the ferrule and/or the conductive housing. The dielectric body has a dielectric constant less than 1000 and a capacitance of between 10 and 20,000 picofarads. The filter capacitor is configured for EMI filtering of MRI high RF pulsed power by a low ESR, wherein the ESR of the filter capacitor at an MRI RF pulsed frequency or range of frequencies is less than 2.0 ohms.

Claims

1. An active implantable medical device (AIMD), comprising:

a) a device housing containing electronic circuits for the AIMD, the device housing defining a body fluid side and a device side, wherein the body fluid side is located outside the device housing and the device side is located inside the device housing;

b) an electrically conductive ferrule sealed in a housing opening in the device housing, the ferrule defining a ferrule opening extending from a ferrule device side to a ferrule body fluid side;

c) an insulator at least partially residing in the ferrule opening where a first hermetic seal connects the insulator to the ferrule, wherein the insulator extends from an insulator body fluid side to an insulator device side, and wherein at least one insulator passageway extends through the insulator from the insulator device side to the insulator body fluid side;

d) a conductive pathway disposed in the insulator passageway where a second hermetic seal connects the conductive pathway to the insulator in a non-conductive relation with the ferrule and the device housing, wherein the conductive pathway extends from a conductive pathway body fluid side to a conductive pathway device side;

e) a circuit board residing inside the device housing;

f) at least one filter capacitor disposed on the circuit board, the filter capacitor comprising;

i) a dielectric having a dielectric constant greater than zero up to 200 and a temperature coefficient of capacitance (TCC) within the range of plus 400 to minus 7112 parts per million per degree centigrade (ppm/°

C.);

ii) at least two active electrode plates and at least two ground electrode plates interleaved in the dielectric in a capacitive relationship with each other; and

iii) an active metallization connected to the at least two active electrode plates and a ground metallization connected to the at least two ground electrode plates; and

g) an active electrical connection material electrically coupling the active metallization of the filter capacitor to the conductive pathway device side; and

h) a ground electrical connection material electrically coupling the ground metallization of the filter capacitor to the ferrule or the device housing or, to both the ferrule and the device housing,

i) wherein the filter capacitor has;

i) a capacitance of between 10 and 20,000 picofarads,

ii) wherein an equivalent series resistance (ESR) is the sum of a dielectric loss plus an ohmic loss, and the capacitor'"'"'s dielectric loss tangent measured in ohms at an MRI RF pulsed frequency or range of frequencies is less than five percent of the capacitor'"'"'s ESR, and

iii) wherein the capacitor'"'"'s ESR at the MRI RF pulsed frequency or range of frequencies is greater than zero, but less than 2.0 ohms, and

j) wherein the filter capacitor is the first filter capacitor electrically connected to the conductive pathway device side and to the ferrule or the device housing or, to both the ferrule and the device housing.

2. The AIMD of claim 1 wherein the capacitance varies no more than plus or minus one percent from minus 55°

C. to plus 125°

C., and the capacitor'"'"'s ESR is less than two ohms at the MRI RF pulsed frequency or range of frequencies.

3. The AIMD of claim 1, wherein the capacitor'"'"'s ESR at the MRI RF pulsed frequency or range of frequencies is greater than zero, but less than 0.5 ohm.

4. The AIMD of claim 1, wherein the filter capacitor is a first capacitor element connected to the conductive pathway and being of a multi-element broadband lowpass filter having at least one inductor, the multi-element broadband lowpass filter forming one of the group consisting of an L filter, a reverse L filter, a Pi filter, a T filter, an LL filter, a reverse LL filter, and an n-element lowpass filter.

5. The AIMD of claim 1 wherein the filter capacitor is selected from the group consisting of a monolithic ceramic feedthrough filter capacitor, multilayer ceramic capacitor (MLCC), a flat-through capacitor, a chip capacitor, and an X2Y attenuator.

6. The AIMD of claim 1, wherein the MRI RF pulsed frequency is 64 MHz or 128 MHz or the MRI RF pulsed frequency is a range of frequencies centered at 64 MHz or 128 MHz.

7. The AIMD of claim 1, wherein the capacitance is between 350 and 10,000 picofarads.

8. The AIMD of claim 1, wherein the dielectric constant is greater than zero, but less than 90.

9. The AIMD of claim 1, wherein the dielectric constant is greater than zero, but less than 60.

10. The AIMD of claim 1, wherein the capacitor'"'"'s ESR at the MRI RF pulsed frequency or range of frequencies is greater than zero, but less than 0.1 ohm.

11. The AIMD of claim 1, wherein the first hermetic seal comprises a first insulator metallization and a first gold braze hermetically sealing the ferrule to the insulator at the first metallization.

12. The AIMD of claim 1, wherein the second hermetic seal comprises a second insulator metallization in the insulator passageway and a second gold braze hermetically sealing the conductive pathway to the insulator at the second metallization.

13. The AIMD of claim 1, wherein the conductive pathway is selected from a conductive wire, a platinum fill, and a sintered conductive paste, and combinations thereof.

14. The AIMD of claim 13, wherein the conductive fill and the conductive paste are characterized as having been co-fired with an alumina ceramic serving as the insulator.

15. The AIMD of claim 1, wherein the circuit board supports an active circuit trace spaced from a ground circuit trace, and wherein the active circuit trace comprises at least a portion of the active electrical connection material and the ground circuit trace comprises at least a portion of the ground electrical connection material.

16. The AIMD of claim 15, wherein the active circuit trace is electrically connected to the conductive pathway device side, and the ground circuit trace is electrically connected to at least one of the first hermetic seal, the ferrule device side, or the device housing.

17. The AIMD of claim 1, wherein the ground electrical connection material comprises at least one ground plate comprising the circuit board.

18. The AIMD of claim 1, wherein at least one of the active and ground electrical connection materials comprise at least one of the group consisting of a solder, a braze, a thermal-setting conductive material, and a conductive polyimide.

19. An active implantable medical device (AIMD), comprising:

a) a device housing containing electronic circuits for the AIMD, the device housing defining a body fluid side and a device side, wherein the body fluid side is located outside the device housing and the device side is located inside the device housing;

b) an electrically conductive ferrule sealed in a housing opening in the device housing, the ferrule defining a ferrule opening extending from a ferrule device side to a ferrule body fluid side;

c) an insulator at least partially residing in the ferrule opening where a first hermetic seal connects the insulator to the ferrule, wherein the insulator extends from an insulator body fluid side to an insulator device side, and wherein at least one insulator passageway extends through the insulator from the insulator device side to the insulator body fluid side;

d) a conductive pathway disposed in the insulator passageway where a second hermetic seal connects the conductive pathway to the insulator in a non-conductive relation with the ferrule and the device housing, wherein the conductive pathway extends from a conductive pathway body fluid side to a conductive pathway device side;

e) a circuit board residing inside the device housing, wherein a circuit board active via extends through the circuit board, and wherein the conductive pathway device side extends outwardly beyond the insulator device side and resides in the circuit board active via;

f) at least one filter capacitor disposed on the circuit board, the filter capacitor comprising;

i) a dielectric having a dielectric constant greater than zero up to 200 and a temperature coefficient of capacitance (TCC) within the range of plus 400 to minus 7112 parts per million per degree centigrade (ppm/°

C.);

ii) at least two active electrode plates and at least two ground electrode plates interleaved in the dielectric in a capacitive relationship with each other; and

iii) an active metallization connected to the at least two active electrode plates and a ground metallization connected to the at least two ground electrode plates; and

g) an active electrical connection material electrically coupling the active metallization of the filter capacitor to the conductive pathway device side at or adjacent to the circuit board via; and

h) a ground electrical connection material electrically coupling the ground metallization of the filter capacitor to the ferrule or the device housing or, to both the ferrule and the device housing,

i) wherein the filter capacitor has;

i) a capacitance of between 10 and 20,000 picofarads,

ii) wherein an equivalent series resistance (ESR) is the sum of a dielectric loss plus an ohmic loss, and the capacitor'"'"'s dielectric loss tangent measured in ohms at an MRI RF pulsed frequency or range of frequencies is less than five percent of the capacitor'"'"'s ESR, and

iii) wherein the capacitor'"'"'s ESR at the MRI RF pulsed frequency or range of frequencies is greater than zero, but less than 2.0 ohms, and

j) wherein the filter capacitor is the first filter capacitor electrically connected to the conductive pathway device side and to the ferrule or the device housing or, to both the ferrule and the device housing.

20. The AIMD of claim 19, wherein the conductive pathway is selected from a conductive wire, a platinum fill, and a sintered conductive paste, and combinations thereof.

21. The AIMD of claim 20, wherein the conductive fill and the conductive paste are characterized as having been co-fired with an alumina ceramic serving as the insulator.

22. The AIMD of claim 19, wherein the circuit board supports an active circuit trace spaced from a ground circuit trace, and wherein the active circuit trace comprises at least a portion of the active electrical connection material and the ground circuit trace comprises at least a portion of the ground electrical connection material.

23. The AIMD of claim 22, wherein the active circuit trace is electrically connected to the conductive pathway device side, and the ground circuit trace is electrically connected to at least one of the first hermetic seal, the ferrule device side, or the device housing.

24. The AIMD of claim 19, wherein the ground electrical connection material comprises at least one ground plate comprising the circuit board.