Systems and methods for making and using improved connector contacts for electrical stimulation systems

• US 9,764,149 B2
• Filed: 02/13/2017
• Issued: 09/19/2017
• Est. Priority Date: 11/10/2014
• Status: Active Grant

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Inventors: Malinowski, Zdzislaw Bernard
• Primary Examiner(s): Stice, Paula J
• Application Number:
  US15/431,548
• Publication Number:
  US 20170151439A1
• Time in Patent Office: 218 Days
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 1/056 Transvascular endocardial electrode systems
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections

Abstract

A connector for an implantable electrical medical device includes a connector lumen defined in an elongated connector housing and adapted for receiving a portion of a lead. Connector-contact assemblies are disposed in the connector lumen. Each of the connector-contact assemblies includes a contact housing. Multiple connector contacts are arranged along perimeters of inner surfaces of the contact housings such that the connector contacts are not in electrical contact with one another. Each of the connector contacts includes a biasing structure that physically contacts terminals disposed along the lead when the lead is received by the connector lumen. For each connector contact of a particular connector-contact assembly, the biasing structure extends around no more than 70% of the perimeter of the inner surface of the contact housing and is circumferentially-offset from the biasing structures of the remaining connector contacts of the connector-contact assembly.

Claims

1. A connector for an implantable electrical medical device, the connector comprising:

an elongated connector housing having a first end and an opposing second end;

a connector lumen defined in the connector housing, the connector lumen configured and arranged to receive a portion of a lead or lead extension;

a plurality of connector-contact assemblies disposed in the connector lumen, each of the connector-contact assemblies comprising

a contact housing having an inner surface defining an open center portion, and

a plurality of connector contacts arranged around the inner surface of the contact housing such that the connector contacts are not in electrical contact with one another, wherein each of the connector contacts is configured and arranged to physically and electrically contact one of a plurality of terminals disposed along the portion of the lead or lead extension when the portion of the lead or lead extension is received by the connector lumen; and

a plurality of connector conductors coupled to the connector contacts of the plurality of connector-contact assemblies.

2. The connector of claim 1, wherein the contact housing is electrically nonconductive.

3. The connector of claim 1, wherein the plurality of connector contacts comprises a first connector contact and a second connector contact disposed opposite the first connector contact on the inner surface of the contact housing.

4. The connector of claim 1, wherein each of the connector contacts comprises a biasing structure extending into the open center portion to facilitate physically and electrically contacting the one of a plurality of terminals disposed along the portion of the lead or lead extension when the portion of the lead or lead extension is received by the connector lumen.

5. The connector of claim 4, wherein the biasing structure of each of the connector contacts is circumferentially offset from the biasing structure of each other of the connector contacts of the connector-contact assembly.

6. The connector of claim 4, wherein, for each of the connector contacts, the biasing structure comprises at least one bend extending radially inward.

7. The connector of claim 4, wherein, for each of the connector contacts, the connector contact comprises a base that is coupled to the biasing structure and that extends along at least 50% of a perimeter of the inner surface of the contact housing.

8. The connector of claim 4, wherein, for each of the connector-contact assemblies, the plurality of connector contacts comprises a first connector contact having a first base and a second connector contact having a second base, wherein the first connector contact and the second conductor contact are oriented in the contact housing with the first base disposed along a first end of the contact housing and the second base disposed along a second end of the contact housing opposite the first end of the contact housing.

9. The connector of claim 1, wherein, for each of the connector-contact assemblies, the contact housing defines at least one connection region that extends through the contact housing and exposes a portion of at least one of the connector contacts.

10. The connector of claim 9 wherein, for at least one of the connector-contact assemblies, the at least one connection region comprises a first connection region defined along a first end of the contact housing and a second connection region defined along a second end of the contact housing opposite the first end of the contact housing.

11. The connector of claim 10, wherein the first connection region and the second connection region are circumferentially-offset from one another.

12. The connector of claim 1 wherein, for at least one of the connector-contact assemblies, the connector-contact assembly comprises exactly two connector contacts.

13. A lead extension comprising:

a lead extension body with a proximal portion, a distal portion, a circumference, and a longitudinal length;

the connector of claim 1 disposed along the distal portion of the lead extension body;

a plurality of lead extension terminals disposed along the proximal portion of the lead extension body; and

a plurality of lead extension conductors electrically coupling the connector contacts of the connector to the lead extension terminals.

14. A lead assembly comprising:

the lead extension of claim 13; and

a lead configured and arranged for insertion into the connector lumen of the connector of the lead extension, the lead comprising

a lead body with a proximal portion, a distal portion, a circumference, and a longitudinal length,

a plurality of lead electrodes disposed along the distal portion of the lead body,

a plurality of lead terminals disposed along the proximal portion of the lead body, and

a plurality of lead conductors electrically coupling the lead electrodes to the lead terminals.

15. A kit for an electrical stimulation system comprising:

the lead extension of claim 13; and

a control module coupleable to the proximal portion of the lead extension, the control module comprising

a housing, and

an electronic subassembly disposed in the housing.

16. An electrical stimulation system comprising:

the kit of claim 15; and

a lead configured and arranged for insertion into the connector lumen of the connector of the control module of the kit, the lead comprising

a lead body with a proximal portion, a distal portion, a circumference, and a longitudinal length,

a plurality of lead electrodes disposed along the distal portion of the lead body,

a plurality of lead terminals disposed along the proximal portion of the lead body, and

a plurality of lead conductors electrically coupling the lead electrodes to the lead terminals.

17. A method of implanting an electrical stimulation system into a patient, the method comprising:

advancing the lead of the electrical stimulation system of claim 16 into the patient;

inserting the proximal portion of the lead body into the connector lumen of the connector of the lead extension of the electrical stimulation system; and

coupling the proximal portion of the lead extension body to the control module of the electrical stimulation system.

18. A control module comprising:

a sealed housing;

an electronic subassembly disposed in the sealed housing;

a header coupled to the sealed housing; and

the connector of claim 1 disposed in the header.

19. An electrical stimulation system comprising:

the control module of claim 18; and

a lead configured and arranged for insertion into the connector lumen of the connector of the control module, the lead comprising

a lead body with a proximal portion, a distal portion, a circumference, and a longitudinal length,

a plurality of lead electrodes disposed along the distal portion of the lead body,

a plurality of lead terminals disposed along the proximal portion of the lead body, and

a plurality of lead conductors electrically coupling the lead electrodes to the lead terminals.

20. A method of implanting an electrical stimulation system into a patient, the method comprising:

advancing the lead of the electrical stimulations system of claim 19 into the patient; and

inserting the proximal portion of the lead body into the connector lumen of the connector of the control module of the electrical stimulation system.