Method of monitoring the capacitive filter of a battery charger

• US 9,764,654 B2
• Filed: 09/10/2012
• Issued: 09/19/2017
• Est. Priority Date: 09/13/2011
• Status: Active Grant

• Current Assignee: Renault Sas (Renault)
• Original Assignee: Renault Sas (Renault)
• Inventors: Malrieu, Julien
• Primary Examiner(s): PACHECO, ALEXIS BOATENG
• Application Number:
  US14/343,649
• Publication Number:
  US 20140217980A1
• Time in Patent Office: 1,835 Days
• Field of Search: 324426, 324429, 320109, 320137, 320166, 320101, 320107, 320117, 320104, 320103, 320115, 320134, 320167, 307109, 307 91
• CPC Class Codes: B60L 2240/529 Current
• CPC Class Codes: B60L 2250/10 by alarm
• CPC Class Codes: B60L 3/003 relating to inverters
• CPC Class Codes: B60L 3/04 Cutting off the power supply under fault conditions protective devices and circuit arrangements in general H01H; H02H
• CPC Class Codes: B60L 50/51 characterised by AC-motors
• CPC Class Codes: B60L 53/22 Constructional details or arrangements of charging converters specially adapted for charging electric vehicles
• CPC Class Codes: B60L 58/10 for monitoring or controlling batteries
• CPC Class Codes: G01R 31/3644 Constructional arrangements
• CPC Class Codes: G01R 31/64 Testing of capacitors
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 8/04686 of auxiliary devices, e.g. batteries, capacitors
• CPC Class Codes: H02J 2207/20 Charging or discharging characterised by the power electronics converter
• CPC Class Codes: H02J 7/02 for charging batteries from ac mains by converters
• CPC Class Codes: H02M 1/126 using passive filters
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02E 60/50 Fuel cells
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/92 Energy efficient charging or discharging systems for batteries, ultracapacitors, supercapacitors or double-layer capacitors specially adapted for vehicles
• CPC Class Codes: Y02T 90/12 : Electric charging stations
• CPC Class Codes: Y02T 90/14 : Plug-in electric vehicles

Abstract

A device for charging a battery, or a battery of an electric traction automotive vehicle, based on a three-phase or single-phase power supply network, including a filtering stage including a capacitive assembly and configured to be connected to the power supply network. The device includes a mechanism to monitor capacitive assembly and to detect a deviation in value of the capacitance of at least one capacitor of the capacitive assembly on the basis of voltages and currents measured across the input terminals of the filtering stage.

Claims

1. A device for charging a battery of a motor vehicle with electric traction, from a three-phase or single-phase power supply network, the device comprising:

filtering circuitry, which includes a capacitive assembly, configured to be connected to the three-phase or single-phase power supply network; and

circuitry configured to monitor the capacitive assembly and to detect a deviation in a capacitance value of at least one capacitor of the capacitive assembly from voltages and currents measured only at an input of the filtering circuitry.

2. The device as claimed in claim 1, further comprising:

buck circuitry connected to the filtering circuitry; and

boost circuitry configured to be connected to the battery and coupled to the buck circuitry.

3. The device as claimed in claim 1, wherein the circuitry is configured to:

determine characteristic values of the measured voltages and currents;

compute at least one parameter representative of the capacitive assembly from the determined characteristic values of the measured voltages and currents;

determine a state of the at least one capacitor of the capacitive assembly from the at least one parameter representative of the capacitive assembly; and

deliver a control signal and/or a warning signal to alert a user to degradation of the capacitive assembly based on the determined state of the at least one capacitor.

4. The device as claimed in claim 3, wherein the characteristic values of the measured voltages and currents are rms values.

5. The device as claimed in claim 3, wherein the control signal is to limit battery charge performance levels.

6. The device as claimed in claim 3, wherein the circuitry is configured to:

compute a difference between the at least one parameter representative of the capacitive assembly and a capacitive constant, and

compare the computed difference with a variation threshold.

7. The device as claimed in claim 1,

wherein the circuitry is configured to activate when the device is connected to the three-phase or single-phase power supply network and before a start of charging of the battery, and

wherein at least one parameter representative of the capacitive assembly is proportional, when the circuitry is activated before the start of the charging of the battery, to a ratio between rms current value of a first phase and a product of frequency with a value of rms voltage between the first phase and another phase.

8. The device as claimed in claim 2,

wherein the circuitry is configured to activate when the battery is being charged by the single-phase power supply network, and

wherein at least one parameter representative of the capacitive assembly corresponds, when the circuitry is activated after a start of a charge on the single-phase power supply network, to a ratio between a difference between twice a square of rms value of power supply current and a square of the rms value of current at an input of the buck circuitry and a product of rms voltage at terminals of the single-phase power supply network and frequency of the single-phase power supply network.

9. A motor vehicle with traction that is at least partially electrical, comprising:

an electrical machine coupled to drive wheels of the motor vehicle and an inverter stage configured to power the electrical machine from the battery; and

the device for charging the battery as claimed in claim 1.

10. A method for controlling a device for charging a battery of a motor vehicle with electric traction, from a three-phase or single-phase power supply network, the method comprising:

filtering at least one input voltage from the three-phase or single-phase power supply network using a filtering stage including a capacitive assembly;

measuring a power supply current at an input of the filtering stage;

measuring a power supply voltage at the input of the filtering stage; and

monitoring a state of capacitors of the capacitive assembly based on a variation of at least one parameter representative of the capacitive assembly from only the voltages and currents measured at the inputs of the filtering stage.

11. The method as claimed in claim 10, further comprising:

determining rms values of the measured voltages and currents;

computing at least one parameter representative of the capacitive assembly from the determined rms voltage and current values;

determining a state of the capacitors of the capacitive assembly from the computed at least one parameter representative of the capacitive assembly; and

delivering a control signal to limit battery charge performance levels and a warning signal to alert a user to degradation of the capacitive assembly based on the determined state of the capacitors.

12. The method as claimed in claim 11, wherein said determining the state of the capacitors of the capacitive assembly includes at least one computation of an absolute value of a difference between a capacitive constant and the at least one parameter representative of the capacitive assembly, and a comparison of the at least one computed absolute value with a variation threshold.

13. The method as claimed in claim 10, wherein the at least one parameter representative of the capacitive assembly corresponds, when said monitoring the state of capacitors of the capacitive assembly is activated before a start of charging of the battery, to a ratio between a value of rms current of a first phase and a product of frequency with a value of rms voltage between the first phase and another phase, and, when said monitoring the state of capacitors of the capacitive assembly is activated after a start of a charge on the single-phase network, to a ratio between a difference between twice a square of an rms value of power supply current and a square of the rms value of current at an input of a buck stage and a product of the rms voltage at terminals of the single-phase power supply network and frequency of the single-phase power supply network.