Magnetic position detection device and magnetic position detection method

• US 9,766,095 B2
• Filed: 04/23/2013
• Issued: 09/19/2017
• Est. Priority Date: 04/23/2013
• Status: Active Grant

• Current Assignee: Mitsubishi Electric Corporation
• Original Assignee: Mitsubishi Electric Corporation
• Inventors: Hara, Takafumi, Kawano, Yuji
• Primary Examiner(s): Aurora, Reena
• Application Number:
  US14/774,386
• Publication Number:
  US 20160041010A1
• Time in Patent Office: 1,610 Days
• Field of Search: 32420713
• CPC Class Codes: G01D 5/14 influencing the magnitude of a current or voltage
• CPC Class Codes: G01D 5/145 influenced by the relative movement between the Hall device and magnetic fields see G01R33/06
• CPC Class Codes: G01D 5/244 influencing characteristics of pulses or pulse trains; generating pulses or pulse trains
• CPC Class Codes: G01D 5/2451 Incremental encoders G01D5/2454 takes precedence

Abstract

A magnetized scale (1a) in which magnetic pole pairs each formed of a first magnetic portion (11a) and a second magnetic portion (12a) having different magnetic properties are arranged with a period of a magnetic pole pair width 2λ, and a magnetosensitive device (2) in which n magnetosensitive elements (21a to 21e) are arranged with a magnetosensitive element pitch P so that λ=nP may be established are arranged so as to be opposed to each other with a predetermined air gap therebetween. Output values output from the n magnetosensitive elements (21a to 21e) in parallel are analyzed to calculate a relative position between the magnetosensitive device (2) and the magnetized scale (1a) as a position detection resolution of λ/n.

Claims

1. A magnetic position detection device, comprising:

a magnetized scale in which magnetic pole pairs each having a width 2λ and

each being formed of a first magnetic portion having a width λ

, and a second magnetic portion having the width λ

, which have different magnetic properties, are arranged at equal pitches of a period of the magnetic pole pair width 2λ

;

a magnetosensitive device arranged so as to be opposed to the magnetized scale with a predetermined air gap therebetween, the magnetosensitive device being configured to move relatively in a direction of arrangement of the magnetized scale within a magnetic field formed by the magnetized scale while maintaining the air gap, and to measure a change of the magnetic field due to the relative movement with use of magnetosensitive elements; and

a position calculation circuit configured to analyze an output value of the magnetosensitive device, to thereby calculate a relative position between the magnetosensitive device and the magnetized scale,

wherein the magnetosensitive device comprises, as the magnetosensitive elements, a first magnetosensitive element group in which n first magnetosensitive elements, where n is a natural number of 2 or more, are arranged at equal magnetosensitive element pitches P so that λ

=nP is established, and the n first magnetosensitive elements of the first magnetosensitive element group are configured to output results of measuring the change of the magnetic field due to the relative movement in parallel, and

wherein the position calculation circuit analyzes output values that are output from the magnetosensitive device in parallel, to thereby calculate the relative position between the magnetosensitive device and the magnetized scale as a position detection resolution of λ

/n.

2. A magnetic position detection device according to claim 1, wherein the position calculation circuit comprises:

a Hi/Lo determiner configured to make a Hi/Lo determination on each of the n output values output from the magnetosensitive device in parallel to obtain binary values, and output the obtained binary values as n Hi/Lo outputs; and

an internal magnetic pole position calculator configured to calculate, based on a position calculation table in which a relationship between 2n internal magnetic pole positions M, where M represents 2n integers of 0 or more and 2n−

1 or less, which are the relative positions within the magnetic pole pair width 22, and a pattern of the n Hi/Lo outputs is defined in advance, the internal magnetic pole position M of the magnetosensitive device corresponding to the n Hi/Lo outputs as the position detection resolution of λ

/n.

3. A magnetic position detection device according to claim 2, wherein the position calculation circuit further comprises:

a shift calculator configured to determine, based on the internal magnetic pole position M output from the internal magnetic pole position calculator and change information of a previous internal magnetic pole position M stored in a memory, that the relative position of the magnetosensitive device with respect to the magnetized scale shifts to a magnetic pole pair adjacent in a direction of + when the internal magnetic pole position M shifts from 2n−

1 to 0, and that the relative position of the magnetosensitive device with respect to the magnetized scale shifts to a magnetic pole pair adjacent in a direction of −

when the internal magnetic pole position M shifts from 0 to 2n−

1;

a magnetic pole pair position calculator configured to perform increment and decrement operation based on a result of the determination by the shift calculator, to thereby calculate a magnetic pole pair position L, where L is an integer, which is a relative position of the magnetosensitive device with respect to the magnetized scale in a unit of the magnetic pole pair width 2λ

; and

a position calculator configured to calculate the relative position of the magnetosensitive device based on the magnetic pole pair position L and the internal magnetic pole position M.

4. A magnetic position detection device according to claim 1,

wherein the magnetosensitive device further comprises, in addition to the first magnetosensitive element group, as the magnetosensitive elements, a second magnetosensitive element group in which n magnetosensitive elements having magnetosensitive characteristics of the same phase as in the n first magnetosensitive elements are arranged with the equal magnetosensitive element pitches P so that λ

=nP is established, the second magnetosensitive element group being arranged at a relative position away from the first magnetosensitive element group by Q*λ

, where Q is an odd number, and

wherein each pair of the n magnetosensitive elements included in the first magnetosensitive element group and the n magnetosensitive elements included in the second magnetosensitive element group, which are spaced apart from each other by Q*λ

, form a half-bridge circuit in which one of the each pair is wired to GND and another of the each pair is wired to a power supply Vin, and the half-bridge circuits output bridge voltages in parallel, which are voltages at nodes of the respective half-bridge circuits.

5. A magnetic position detection device according to claim 1,

wherein the magnetosensitive device further comprises, in addition to the first magnetosensitive element group, as the magnetosensitive elements, a third magnetosensitive element group in which n magnetosensitive elements having magnetosensitive characteristics of a phase opposite to a phase of the n first magnetosensitive elements are arranged with the equal magnetosensitive element pitches P so that λ

=nP is established, the third magnetosensitive element group being arranged at a relative position away from the first magnetosensitive element group by R*λ

, where R is an even number, and

wherein each pair of the n magnetosensitive elements included in the first magnetosensitive element group and the n magnetosensitive elements included in the third magnetosensitive element group, which are spaced apart from each other by R*λ

, form a half-bridge circuit in which one of the each pair is wired to GND and another of the each pair is wired to a power supply Vin, and the half-bridge circuits output bridge voltages in parallel, which are voltages at nodes of the respective half-bridge circuits.

6. A magnetic position detection device according to claim 1,

wherein the magnetized scale further comprises a magnetic pole disturbing portion that replaces the first magnetic portion or the second magnetic portion formed at a specific position, the magnetic pole disturbing portion comprising the first magnetic portion and the second magnetic portion in a mixed manner to generate a periodicity disturbance, and

wherein the position calculation circuit detects a position at which the magnetic pole disturbing portion is arranged based on a periodicity disturbance of the output of the magnetosensitive device, resets a previous relative position each time the magnetic pole disturbing portion is detected, and newly sets the relative position again so that the position at which the magnetic pole disturbing portion is detected serves as an absolute reference position.

7. A magnetic position detection device according to claim 1, wherein the magnetosensitive element comprises any one of a spin-valve magnetoresistive element, a tunneling magnetoresistive element, and a spin-valve tunneling magnetoresistive element.

8. A magnetic position detection device according to claim 1, wherein the magnetosensitive element group formed of the n magnetosensitive elements are formed on a single semiconductor chip with use of a semiconductor process.

9. A magnetic position detection device according to claim 1,

wherein the magnetized scale is arranged in a line or in a circle, and

wherein the position calculation circuit analyzes an output value of the magnetosensitive device, to thereby calculate a relative linear position or a relative rotational angle between the magnetosensitive device and the magnetized scale.

10. A magnetic position detection device according to claim 1, wherein the first magnetic portion of the magnetized scale comprises an S pole, and the second magnetic portion thereof comprises an N pole.

11. A magnetic position detection device according to claim 1,

wherein the magnetized scale comprises a magnetic scale in which the first magnetic portion is formed of a recessed portion and the second magnetic portion is formed of a protruding portion, and

wherein the magnetosensitive device comprises a magnet for forming the magnetic field between the magnetic scale and the magnet.

12. A magnetic position detection method to be used for a magnetic position detection device,

the magnetic position detection device comprising:

a magnetized scale in which magnetic pole pairs each having a width 2λ and

each being formed of a first magnetic portion having a width λ and

a second magnetic portion having the width λ

, which have different magnetic properties, are arranged at equal pitches of a period of the magnetic pole pair width 2λ

;

a magnetosensitive device arranged so as to be opposed to the magnetized scale with a predetermined air gap therebetween, the magnetosensitive device being configured to move relatively in a direction of arrangement of the magnetized scale within a magnetic field formed by the magnetized scale while maintaining the air gap, and to measure a change of the magnetic field due to the relative movement with use of magnetosensitive elements; and

a position calculation circuit configured to analyze an output value of the magnetosensitive device, to thereby calculate a relative position between the magnetosensitive device and the magnetized scale,

the magnetosensitive device comprising, as the magnetosensitive elements, a first magnetosensitive element group in which n first magnetosensitive elements, where n is a natural number of 2 or more, are arranged at equal magnetosensitive element pitches P so that λ

=nP is established, the n first magnetosensitive elements of the first magnetosensitive element group being configured to output results of measuring the change of the magnetic field due to the relative movement in parallel,

the magnetic position detection method comprising;

a Hi/Lo determination step of making, by the position calculation circuit, a Hi/Lo determination on each of the n output values output from the magnetosensitive device in parallel to obtain binary values, and outputting the obtained binary values as n Hi/Lo outputs;

a storing step of storing, by the position calculation circuit, a position calculation table in a storage unit, in which a relationship between 2n internal magnetic pole positions M, where M represents 2n integers of 0 or more and 2n−

1 or less, which are the relative positions within the magnetic pole pair width 2λ

, and a pattern of the n Hi/Lo outputs is defined in advance; and

an internal magnetic pole position calculation step of calculating, by the position calculation circuit, based on the position calculation table stored in the storage unit in the storing step, the internal magnetic pole position M of the magnetosensitive device corresponding to the n Hi/Lo outputs as a position detection resolution of λ

/n.