System and method for self-testing a ground fault circuit interrupter

• US 9,766,282 B2
• Filed: 11/14/2014
• Issued: 09/19/2017
• Est. Priority Date: 11/14/2014
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Okerman, Jason, Ferri, Vincent, Anderson, Adonna Angelika
• Primary Examiner(s): NGUYEN, HOAI AN D
• Application Number:
  US14/541,221
• Publication Number:
  US 20160139192A1
• Time in Patent Office: 1,040 Days
• Field of Search: 324500, 324509, 324512, 324527, 324528, 324531, 324555, 361 42
• CPC Class Codes: G01R 31/3277 of low voltage devices, e.g. domestic or industrial devices, such as motor protections, relays, rotation switches
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: H02H 3/16 responsive to fault current to earth, frame or mass with balanced or differential arrangement H02H3/26 ; monitoring earth connection H02H5/105
• CPC Class Codes: H02H 3/335 the main function being self testing of the device

Abstract

Self-test circuitry for testing a circuit interrupter includes an active element coupled to an operating mechanism, a first sub-circuit for temporarily disabling the active element, a second sub-circuit structured to generate a simulated ground fault condition, and a processing unit coupled to the ground fault detection circuitry. The first sub-circuit and the second sub-circuit, the processing unit being structured and configured to control the first sub-circuit to temporarily disable the active element and to control the second sub-circuit to generate the simulated ground fault condition when the active element is disabled. Also, self-test circuitry that includes a sub-circuit structured to generate a simulated ground fault condition and a processing unit structured and configured to control the sub-circuit to generate the simulated ground fault condition only during a predetermined portion of a half cycle of energy passing through the circuit interrupter.

Claims

1. A circuit interrupter, comprising:

a number of separable contacts provided between a line side and a load side of the circuit interrupter;

an operating mechanism coupled to the separable contacts and structured to selectively open the separable contacts;

an active element coupled to the operating mechanism, the active element being structured to enable selective actuation of the operating mechanism to open the separable contacts;

ground fault detection circuitry structured to detect ground fault conditions and in response thereto generate a trip signal for causing actuation of the operating mechanism; and

self-test circuitry for testing the circuit interrupter, the self-test circuitry including;

a first sub-circuit coupled to the active element, the first sub-circuit being structured to temporarily disable the active element;

a second sub-circuit structured to generate a simulated ground fault condition within the circuit interrupter; and

a processing unit coupled to the ground fault detection circuitry, the first sub-circuit and the second sub-circuit, the processing unit being structured and configured to control the first sub-circuit to temporarily disable the active element and to control the second sub-circuit to generate the simulated ground fault condition when the active element is disabled.

2. The circuit interrupter according to claim 1, wherein the first sub-circuit is structured to temporarily disable the active element under control of the processing unit by creating a bypass path to ground for the trip signal.

3. The circuit interrupter according to claim 2, wherein the ground fault detection circuitry is connected to the active element by an output line, the trip signal being provided on the output line, and wherein the first sub-circuit includes an electronic switch connected to the processing unit, the output line and ground, wherein when the electronic switch is activated the bypass path to ground is created.

4. The circuit interrupter according to claim 3, wherein the electronic switch is a bipolar junction transistor, wherein a base of the bipolar junction transistor is connected to an output of the processing unit, a collector of the bipolar junction transistor is connected to the output line, and an emitter of the bipolar junction transistor is connected to ground.

5. The circuit interrupter according to claim 1, wherein a hot conductor and a neutral conductor are provided between the line side and the load side, wherein a current transformer is connected to the hot conductor and the neutral conductor, the current transformer being connected to the ground fault detection circuitry, wherein the second sub-circuit includes a switching element having a first terminal connected to an output of the processing unit, a second terminal connected to the hot conductor, and a third terminal connected to the neutral conductor and ground.

6. The circuit interrupter according to claim 5, wherein the second terminal is connected to the hot conductor at a location downstream of the current transformer and the third terminal is connected to the neutral conductor at a location upstream of the current transformer.

7. The circuit interrupter according to claim 5, wherein the switching element is a bipolar junction transistor, wherein the first terminal is a base of the bipolar junction transistor, the second terminal is a collector of the bipolar junction transistor, and the third terminal is an emitter of the bipolar junction transistor.

8. The circuit interrupter according to claim 1, wherein the active element is a bidirectional active element.

9. The circuit interrupter according to claim 8, wherein the active element is a TRIAC.

10. The circuit interrupter according to claim 1, wherein the operating mechanism is a solenoid.

11. The circuit interrupter according to claim 1, wherein the processing unit is structured and configured to disable the active element for a predetermined period of time that is less than or equal to one half cycle of energy passing through the circuit interrupter.

12. A method of self-testing a circuit interrupter, wherein the circuit interrupter includes a number of separable contacts provided between a line side and a load side of the circuit interrupter, an operating mechanism coupled to the separable contacts and structured to selectively open the separable contacts, an active element coupled to the operating mechanism, the active element being structured to enable selective actuation of the operating mechanism to open the separable contacts, and ground fault detection circuitry structured to detect ground fault conditions and in response thereto generate a trip signal for causing actuation of the operating mechanism, the method comprising:

temporarily disabling the active element;

generating a simulated ground fault condition within the circuit interrupter when the active element is disabled; and

testing operation of the ground fault detection circuitry in response to the simulated ground fault condition.

13. The method according to claim 12, wherein the temporarily disabling the active element comprises creating a bypass path to ground for the trip signal.

14. The method according to claim 12, wherein the active element is disabled for a predetermined period of time that is less than or equal to one half cycle of energy passing through the circuit interrupter.

15. A circuit interrupter, comprising:

a number of separable contacts provided between a line side and a load side of the circuit interrupter;

an operating mechanism coupled to the separable contacts and structured to selectively open the separable contacts;

an active element coupled to the operating mechanism, the active element being structured to enable selective actuation of the operating mechanism to open the separable contacts;

ground fault detection circuitry structured to detect ground fault conditions and in response thereto generate a trip signal provided to the active element; and

self-test circuitry for testing the circuit interrupter, the self-test circuitry including;

a sub-circuit structured to generate a simulated ground fault condition within the circuit interrupter; and

a processing unit coupled to the ground fault detection circuitry and the sub-circuit, the processing unit being structured and configured to control the sub-circuit to generate the simulated ground fault condition only during a predetermined portion of a half cycle of energy passing through the circuit interrupter such that the trip signal generated in response to the simulated ground fault will not be sufficient to cause actuation of the operating mechanism in a manner which will open the separable contacts.

16. The circuit interrupter according to claim 15, wherein the ground fault detection circuitry is connected to the active element by an output line, the trip signal being provided on the output line, and wherein the processing unit is connected to the output line.

17. The circuit interrupter according to claim 16, wherein the processing unit is further connected to an anode of the active element.

18. The circuit interrupter according to claim 15, wherein the processing unit is connected to an anode of the active element.

19. The circuit interrupter according to claim 15, wherein the predetermined portion of the half cycle is a predetermined latter portion of the half cycle.

20. The circuit interrupter according to claim 15, wherein a hot conductor and a neutral conductor are provided between the line side and the load side, wherein a current transformer is connected to the hot conductor and the neutral conductor, the current transformer being connected to the ground fault detection circuitry, wherein the sub-circuit includes a switching element having a first terminal connected to an output of the processing unit, a second terminal connected to the hot conductor, and a third terminal connected to the neutral conductor and ground.

21. The circuit interrupter according to claim 20, wherein the second terminal is connected to the hot conductor at a location downstream of the current transformer and the third terminal is connected to the neutral conductor at a location upstream of the current transformer.

22. The circuit interrupter according to claim 20, wherein the switching element is a bipolar junction transistor, wherein the first terminal is a base of the bipolar junction transistor, the second terminal is a collector of the bipolar junction transistor, and the third terminal is an emitter of the bipolar junction transistor.

23. The circuit interrupter according to claim 15, wherein the active element is a bidirectional active element.

24. The circuit interrupter according to claim 23, wherein the active element is a TRIAC.

25. The circuit interrupter according to claim 15, wherein the operating mechanism is a solenoid.

26. A method of self-testing a circuit interrupter, wherein the circuit interrupter includes a number of separable contacts provided between a line side and a load side of the circuit interrupter, an operating mechanism coupled to the separable contacts and structured to selectively open the separable contacts, an active element coupled to the operating mechanism, the active element being structured to enable selective actuation of the operating mechanism to open the separable contacts, and ground fault detection circuitry structured to detect ground fault conditions and in response thereto generate a trip signal for causing actuation of the operating mechanism, the method comprising:

generating a simulated ground fault condition within the circuit interrupter only during a predetermined portion of a half cycle of energy passing through the circuit interrupter such that the trip signal generated in response to the simulated ground fault will not be sufficient to cause actuation of the operating mechanism in a manner which will open the separable contacts; and

testing operation of the ground fault detection circuitry in response to the simulated ground fault condition.

27. The method according to claim 26, wherein the predetermined portion of the half cycle is a predetermined latter portion of the half cycle.

28. The method according to claim 26, wherein the ground fault detection circuitry is connected to the active element by an output line, the trip signal being provided on the output line, and wherein the testing operation comprises monitoring a status of the output line.

29. The method according to claim 28, wherein the testing operation further comprises monitoring an anode of the active element.

30. The method according to claim 26, wherein the testing operation comprises monitoring an anode of the active element.