Vehicle battery monitoring system

• US 9,766,293 B2
• Filed: 09/09/2011
• Issued: 09/19/2017
• Est. Priority Date: 09/10/2010
• Status: Active Grant

• Current Assignee: CPS Technology Holdings, LLC
• Original Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Inventors: Sims, Michael J., Muis, Pascal, Eloy, Frederic, Lemoult, Jean-Claude, Lagabe, Grgoire
• Primary Examiner(s): Tso, Edward
• Assistant Examiner(s): PIGGUSH, AARON C
• Application Number:
  US13/820,720
• Publication Number:
  US 20150301113A1
• Time in Patent Office: 2,202 Days
• Field of Search: 320108, 320134, 324426
• CPC Class Codes: G01K 13/00 Thermometers specially adapted for specific purposes
• CPC Class Codes: G01R 31/371 with remote indication, e.g. on external chargers
• CPC Class Codes: G01R 31/382 Arrangements for monitoring battery or accumulator variables, e.g. SoC
• CPC Class Codes: H01M 10/4285 Testing apparatus
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H04B 2203/5445 Local network
• CPC Class Codes: H04B 2203/5458 Monitor sensor; Alarm systems
• CPC Class Codes: H04B 3/548 the power on the line being DC arrangements for feeding power H04L12/10; extracting feeding power from signals H04L25/02
• CPC Class Codes: H04Q 2209/10 using a centralized architecture
• CPC Class Codes: H04Q 2209/40 using a wireless architecture
• CPC Class Codes: H04Q 2209/75 by polling or interrogating the sub-stations
• CPC Class Codes: H04Q 2209/883 where the sensing device enters an active or inactive mode
• CPC Class Codes: H04Q 9/00 Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery monitoring system includes a self-contained measurement device configured to mount to a battery cell. The self-contained measurement device includes a sensor configured to monitor an operational parameter of the battery cell, and a communication module configured to output a signal indicative of the operational parameter.

Claims

1. A battery monitoring system, comprising:

a self-contained measurement device configured to mount to a battery cell, wherein the self-contained measurement device comprises;

a first lead configured to couple to a positive terminal of the battery cell and a second lead configured to couple to a negative terminal of the battery cell to enable the self-contained measurement device to operate using first electrical power received from the battery cell via the positive terminal and the negative terminal while the battery cell outputs second electrical power used to operate a battery management unit;

a sensor configured to monitor an operational parameter of the battery cell; and

a communication module configured to output a signal indicative of the operational parameter to the battery management unit via the first lead and the second lead.

2. The battery monitoring system of claim 1, wherein the communication module is configured to output the signal indicative of the operational parameter via modulation of a power signal output by the battery cell.

3. The battery monitoring system of claim 1, wherein the sensor comprises a voltmeter electrically coupled to the first lead and the second lead, and the operational parameter comprises a battery voltage.

4. The battery monitoring system of claim 1, wherein the sensor comprises a temperature sensor, and the operational parameter comprises a battery temperature.

5. The battery monitoring system of claim 1, wherein the self-contained measurement device comprises an integrated circuit having the sensor and the communication module.

6. The battery monitoring system of claim 1, wherein the self-contained measurement device comprises a memory configured to store battery cell identification information, operational parameter history information, usage information, or a combination thereof.

7. The battery monitoring system of claim 1, wherein the communication module is configured to receive a signal from the battery management unit, a second self-contained measurement device, or a combination thereof.

8. The battery monitoring system of claim 1, wherein the self-contained measurement device is configured to mount directly to an interior surface or an exterior surface of the battery cell.

9. The battery monitoring system of claim 1, wherein:

the signal indicative of the operational parameter comprises a modulated alternating current signal; and

the communication module is configured to communicate the operational parameter by combining the modulated alternating current signal with a direct current signal output from the battery cell to supply the second electrical power to the battery management unit.

10. A battery monitoring system, comprising:

a first lead configured to couple to a positive terminal of a battery cell and a second lead configured to couple to a negative terminal of the battery cell to enable the battery monitoring system to operate using first electrical power received from the battery cell via the positive terminal and the negative terminal while the positive terminal and the negative terminal output second electrical power used to operate a battery management unit;

a sensor configured to monitor an operational parameter of the battery cell; and

a communication module configured to output a signal indicative of the operational parameter via modulation of a power signal output by the battery cell using the first lead and the second lead.

11. The battery monitoring system of claim 10, comprising a self-contained measurement device configured to mount to the battery cell, wherein the self-contained measurement device includes the first lead, the second lead, the sensor, and the communication module.

12. The battery monitoring system of claim 10, wherein the sensor comprises a voltmeter, a temperature sensor, or a combination thereof.

13. The battery monitoring system of claim 10, comprising a memory configured to store battery cell identification information, operational parameter history information, usage information, or a combination thereof.

14. The battery monitoring system of claim 10, wherein:

the signal indicative of the operational parameter comprises a modulated alternating current signal; and

the communication module is configured to communicate the operational parameter by superposing the modulated alternating current signal on the power signal, wherein the power signal comprises a direct current signal used to supply the second electrical power to the battery management unit.

15. A battery monitoring system, comprising:

a battery array comprising a first battery cell and a second battery cell;

a first self-contained measurement device configured to mount to the first battery cell, wherein the first self-contained measurement device comprises;

a first sensor configured to monitor a first operational parameter of the first battery cell; and

a first communication module configured to output a first signal indicative of the first operational parameter via a first wireless communication link;

a second self-contained measurement device configured to mount to the second battery cell, wherein the second self-contained measurement device comprises;

a second sensor configured to monitor a second operational parameter of the second battery cell; and

a second communication module configured to output a second signal indicative of the second operational parameter via a second wireless communication link;

a third communication module configured to receive the first signal indicative of the first operational parameter via the first wireless communication link and the second signal indicative of the second operational parameter via the second wireless communication link;

an antenna communicatively coupled to the third communication module and configured to extend about each of the first battery cell and the second battery cell of the battery array to;

establish the first wireless communication link between the first communication module and the third communication module; and

establish the second wireless communication link between the second communication module and the third communication module; and

an enclosure configured to house the first sensor, the second sensor, the first communication module, the second communication module, the third communication module, the battery array, and the antenna, wherein the enclosure is configured to shield external signals from interfering with operation of the first wireless communication link and the second wireless communication link.

16. The battery monitoring system of claim 15, wherein:

the first self-contained measurement device is configured to permanently affix to an exterior surface of the first battery cell or an interior surface of the first battery cell; and

the second self-containing measurement device is configured to permanently affix to an exterior surface of the second battery cell or an interior surface of the second battery cell.

17. The battery monitoring system of claim 15, wherein the first sensor comprises a voltmeter, a temperature sensor, or a combination thereof.

18. The battery monitoring system of claim 15, wherein:

the first self-contained measurement device comprises a first integrated circuit having the first sensor and the first communication module; and

the second self-contained measurement device comprises a second integrated circuit having the second sensor and the second communication module.