Switched mode power supply output stage configuration

• US 9,768,690 B2
• Filed: 12/17/2014
• Issued: 09/19/2017
• Est. Priority Date: 12/17/2014
• Status: Active Grant

• Current Assignee: Telefonaktiebolaget LM Ericsson
• Original Assignee: Telefonaktiebolaget LM Ericsson
• Inventors: Jntti, Joni, Ruotsalainen, Tarmo
• Primary Examiner(s): REHMAN, MOHAMMED H
• Application Number:
  US14/573,276
• Publication Number:
  US 20160181917A1
• Time in Patent Office: 1,007 Days
• CPC Class Codes: H02M 1/0012 Control circuits using digital or numerical techniques in DC/DC converters H02M3/157, H02M3/33515; in DC-AC converters H02M7/53873
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: H02M 3/285 Single converters with a plurality of output stages connected in parallel parallel operation of a plurality of converters in dc distribution networks H02J1/10

Abstract

A method of optimizing the number of output stages of a switched mode power supply features a dynamically-updated lookup table (LUT) storing historic output stage configuration data per system operating performance point (OPP). Upon entering an OPP, a margin is added to the historic optimal configuration. During operation at the OPP, the current drawn by the load is periodically monitored, and the number of output stages is dynamically adjusted, as needed (with low pass filtering to ensure stability). When the system exits the OPP, a running average of the optimal number of output stages for the OPP is updated with the actual number of output stages enabled in this iteration of the OPP. A running average of the deviation, or change in number of output stages enabled, is also maintained. The updated values are written to the LUT, for use in setting the initial output stage configuration the next time the same OPP is invoked. This methodology is adaptive and self-learning, and automatically accounts for variations such as temperature, aging, process variation, software changes, and the like.

Claims

1. A method of selecting an output stage configuration per selected operating performance point (OPP) for a switched mode power supply having a plurality of selectable, parallel output stages, each operative to supply current to a load, the power supply operative in a system that switches between discrete OPPs, the method comprising:

upon receiving notice that the system has switched to a first OPP, retrieving historic output stage configuration data associated with the first OPP;

configuring the output stages according to the historic output stage configuration data;

during operation at the first OPP, periodically monitoring a current drawn by the load;

adjusting the output stage configuration based on the current monitoring; and

upon receiving notice that the system has switched to a second OPP, updating the historic output stage configuration data associated with the first OPP to reflect the output stage adjustment, and storing the updated historic output stage configuration data in association with the first OPP;

wherein the historic output stage configuration data associated with the first OPP comprises at least;

a mapping of the first OPP to a running average, over a predetermined number of iterations of the first OPP, of a determined optimal number of output stages to be enabled; and

a mapping of the first OPP to a running average, over a predetermined number of iterations of the first OPP, of deviations in the number of output stages enabled.

2. The method of claim 1 wherein configuring the output stages according to the historic output stage configuration data comprises enabling a number of output stages determined by adding the running average of the determined optimal number of output stages to be enabled to a multiple of the running average of deviations in the number of output stages enabled.

3. The method of claim 1 wherein periodically monitoring a current drawn by the load comprises, at each of a plurality of monitoring periods, comparing a voltage across a switch in at least one output stage to both high and low threshold voltage values.

4. The method of claim 3 further comprising, if the switch voltage crosses either threshold over a plurality of monitoring periods, changing the number of output stages enabled so as to bring the switch voltage between the high and low threshold voltage values.

5. The method of claim 3 further comprising:

maintaining, in a match vector wherein each vector position corresponds to a number of output stages, values indicating a preference for each corresponding number of output stages being enabled;

initializing, at the beginning of an OPP, the match vector to zero for all positions except a position corresponding to the number of output stages initially enabled, and initializing that position to a positive value;

if the switch voltage exceeds the high threshold voltage over a predetermined number of consecutive monitoring periods, enabling an additional output stage and incrementing values in one or more of the match vector positions corresponding to more output stages than currently enabled;

if the switch voltage is less than the low threshold voltage value over a predetermined number of consecutive monitoring periods, disabling an output stage and incrementing values in one or more of the match vector positions corresponding to fewer output stages than currently enabled; and

if the switch voltage is between the low and high threshold voltage values over a predetermined number of consecutive monitoring periods, incrementing values in one or more of the match vector positions corresponding to the number of output stages currently enabled.

6. The method of claim 5 further comprising:

upon receiving notice that the system has switched to a second OPP, determining from the highest value in the match vector the corresponding optimal number of output stages to be enabled;

updating the running average of the determined optimal number of output stages to be enabled; and

storing the updated running average as historic output stage configuration data associated with the first OPP.

7. The method of claim 6 further comprising, if the number of output stages enabled was changed during the first OPP:

counting a net change in the number of output stages enabled during the first OPP; and

updating the running average of deviations in the number of output stages enabled to include the change; and

storing the updated running average as historic output stage configuration data associated with the first OPP.

8. A power management unit operative in a system that switches between discrete operating performance points (OPP), comprising:

a switched mode power supply having a plurality of selectable, parallel output stages, each comprising two switches connected in series across a power supply, and each operative to supply current to a load when enabled;

a lookup table operative to store, for each OPP, historic output stage configuration data; and

a controller operative to

upon receiving notice that the system has switched to a first OPP, retrieve historic output stage configuration data associated with the first OPP;

configure the output stages according to the historic output stage configuration data;

during operation at the first OPP, periodically monitor the current supplied to the load;

adjust the output stage configuration so as to maintain an output stage configuration capable of supplying output current sufficient to meet the current demand of a load; and

upon receiving notice that the system has switched to a second OPP, update the historic output stage configuration data associated with the first OPP to reflect the output stage adjustment, and store the updated historic output stage configuration data in association with the first OPP;

wherein the historic output stage configuration data associated with the first OPP comprises at least

a mapping of the first OPP to a running average, over a predetermined number of iterations of the first OPP, of a determined optimal number of output stages to be enabled; and

a mapping of the first OPP to a running average, over a predetermined number of iterations of the first OPP, of deviations in the number of output stages enabled.

9. The power management unit of claim 8 wherein the controller is operative to configure the output stages according to the historic output stage configuration data by enabling a number of output stages determined by adding the running average of the determined optimal number of output stages to be enabled to a multiple of the running average of deviations in the number of output stages enabled.

10. The power management unit of claim 8 further comprising:

comparators operative to compare a voltage across a switch of an output stage to predetermined high and low voltage threshold values; and

wherein the controller is operative to monitor the current supplied to the load by monitoring the switch voltage threshold comparisons.

11. The power management unit of claim 10 wherein the controller is further operative to:

maintain, in a match vector wherein each vector position corresponds to a number of output stages, values indicating a preference for each corresponding number of output stages being enabled;

initialize, at the beginning of an OPP, the match vector to zero for all positions except a position corresponding to the number of output stages initially enabled, and initializing that position to a positive value;

if the switch voltage exceeds the high threshold voltage over a predetermined number of consecutive monitoring periods, enabling an additional output stage and incrementing values in one or more of the match vector positions corresponding to more output stages than currently enabled;

if the switch voltage is less than the low threshold voltage value over a predetermined number of consecutive monitoring periods, disabling an output stage and incrementing values in one or more of the match vector positions corresponding to fewer output stages than currently enabled; and

if the switch voltage is between the low and high threshold voltage values over a predetermined number of consecutive monitoring periods, incrementing values in one or more of the match vector positions corresponding to the number of output stages currently enabled.

12. The power management unit of claim 11 wherein the controller is further operative to:

upon receiving notice that the system has switched to a second OPP, determine from the highest value in the match vector the corresponding optimal number of output stages to be enabled;

update the running average of the determined optimal number of output stages to be enabled; and

store the updated running average as historic output stage configuration data associated with the first OPP.

13. The power management unit of claim 12 wherein the controller is further operative to, if the number of output stages enabled was changed during the first OPP:

count a net change in the number of output stages enabled during the first OPP; and

update the running average of deviations in the number of output stages enabled to include the change; and

store the updated running average as historic output stage configuration data associated with the first OPP.

14. The power management unit of claim 8 wherein the power management unit is an Integrated Circuit.

15. A portable electronic device comprising the power management unit of claim 8.

16. The portable electronic device of claim 15 wherein the portable electronic device comprises a wireless communication device.