Wireless device for capturing stranded data on field devices

• US 9,769,548 B2
• Filed: 07/15/2015
• Issued: 09/19/2017
• Est. Priority Date: 07/15/2015
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Digiulian, Anthony F.
• Primary Examiner(s): Bugg, George
• Assistant Examiner(s): Dorsey, Renee
• Application Number:
  US14/800,293
• Publication Number:
  US 20170019721A1
• Time in Patent Office: 797 Days
• Field of Search: None
• CPC Class Codes: H04Q 2209/40 using a wireless architecture
• CPC Class Codes: H04Q 9/00 Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom

Abstract

A method includes coupling an adapter device to a field instrument in an industrial control system to provide a wireless communication capability to the field instrument. The method also includes connecting a first wire and a second wire of the adapter device to a positive wire of a current loop connected to a positive terminal of a communication module of the field instrument. The method also includes connecting a third wire and a fourth wire of the adapter device to a negative wire of the current loop connected to a negative terminal of the communication module of the field instrument. The method also includes disconnecting the positive wire of the current loop between the first wire and the second wire and the negative wire of the current loop between the third wire and fourth wire.

Claims

1. A method comprising:

coupling an adapter device to a field instrument in an industrial control system to provide a wireless communication capability to the field instrument by;

connecting a first wire and a second wire of the adapter device to a positive wire of a current loop connected to a positive terminal of a communication module of the field instrument;

connecting a third wire and a fourth wire of the adapter device to a negative wire of the current loop connected to a negative terminal of the communication module of the field instrument; and

disconnecting the positive wire of the current loop between the first wire and the second wire and disconnecting the negative wire of the current loop between the third wire and fourth wire.

2. The method of claim 1, wherein the adapter device is configured to convert information from a first protocol native to the field instrument into a second protocol native to a wireless network and transmit the information to at least one other device over the wireless network.

3. The method of claim 2, further comprising:

communicatively coupling the adapter device to a user device to configure and provision the adapter device.

4. The method of claim 3, further comprising:

configuring the adapter device to communicate with the field instrument using the first protocol.

5. The method of claim 3, further comprising:

configuring the adapter device to communicate with the at least one other device over the wireless network using the second protocol.

6. The method of claim 5, wherein the adapter device is configured to receive process or diagnostic data from the field instrument.

7. The method of claim 1, wherein the negative terminal of the communication module is connected to a marshalling panel through the current loop.

8. The method of claim 2, wherein the first protocol is a Highway Addressable Remote Transducer (HART) protocol.

9. The method of claim 1, wherein the current loop is a 4-20 mA loop.

10. A system comprising:

one or more field instruments in an industrial control system;

a marshalling panel physically coupled to the one or more field instruments through a current loop; and

an adapter device physically coupled to the marshalling panel and to a communication module of each of the one or more field instruments through the marshalling panel and through the current loop, the adapter device configured to;

provide a wireless communication capability to each of the one or more field instruments, and

receive data from each of the one or more field instruments.

11. The system of claim 10, wherein the adapter device comprises:

an interface configured to communicate with at least one other device over a wireless network; and

a controller configured to;

convert information from a first protocol native to the one or more field instruments into a second protocol native to the wireless network, and

transmit, via the interface, the information to the at least one other device over the wireless network.

12. The system of claim 10, wherein the adapter device is configured to communicatively couple to a user device to configure and provision the adapter device.

13. The system of claim 10, wherein the data is process or diagnostic data.

14. The system of claim 11, wherein the adapter device is configured to send information regarding the first protocol to the at least one other device.

15. The system of claim 11, wherein the adapter device is configured to negotiate a scheduled communication with the at least one other device over the wireless network.

16. The system of claim 10, wherein the current loop is a 4-20 mA loop.

17. An apparatus comprising:

a field instrument comprising;

a transmitter configured to communicate using a specified protocol; and

an interface comprising a positive terminal and a negative terminal;

wherein the positive terminal is (i) connected to a first portion of a positive wire of a current loop and (ii) connected to a second portion of the positive wire of the current loop via a first T-splice connection, an adapter device, and a second T-splice connection; and

wherein the negative terminal is (i) connected to a first portion of a negative wire of the current loop and (ii) connected to a second portion of the negative wire of the current loop via a third T-splice connection, the adapter device, and a fourth T-splice connection,

wherein the negative terminal is connected by the current loop to a marshalling panel.

18. The apparatus of claim 17, wherein the specified protocol is a Highway Addressable Remote Transducer (HART) protocol.

19. The apparatus of claim 17, further comprising:

a controller configured to communicate process or diagnostic data through the interface to the adapter device.

23. The apparatus of claim 17, wherein the current loop is a 4-20 mA loop.

20. An apparatus comprising:

an adapter device configured to be coupled to a field instrument in an industrial control system and to provide a wireless communication capability to the field instrument, the adapter device comprising;

a wireless radio configured to transmit or receive information associated with the field instrument; and

an interface configured to be coupled by a first wire and a second wire to a positive wire of a current loop connected to a positive terminal of a communication module of the field instrument, the interface also configured to be coupled by a third wire and a fourth wire to a negative wire of the current loop connected to a negative terminal of the communication module of the field instrument;

wherein the interface and the first and second wires are configured to maintain the current loop when the positive wire of the current loop is disconnected between the first and second wires; and

wherein the interface and the third and fourth wires are configured to maintain the current loop when the negative wire of the current loop is disconnected between the third and fourth wires.

21. The apparatus of claim 20, further comprising:

a controller configured to convert information between a first protocol native to the field instrument and a second protocol native to a wireless network.

22. The apparatus of claim 20, wherein the current loop is a 4-20 mA loop.