Illumination device and age compensation method

• US 9,769,899 B2
• Filed: 06/25/2014
• Issued: 09/19/2017
• Est. Priority Date: 06/25/2014
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Ketra, Inc. (Lutron Electronics)
• Inventors: Ho, Horace C., Lewis, Jason E., Knapp, David J.
• Primary Examiner(s): Taningco, Alexander H
• Assistant Examiner(s): Garcia, Christian L
• Application Number:
  US14/314,530
• Publication Number:
  US 20150382422A1
• Time in Patent Office: 1,182 Days
• Field of Search: 315151, 315158, 315307, 315149, 315152, 315291, 315297, 250205
• CPC Class Codes: G01J 1/32 adapted for automatic variation of the measured or reference value regulation of light intensity G05D25/00
• CPC Class Codes: H05B 45/20 Controlling the colour of the light
• CPC Class Codes: H05B 45/22 using optical feedback
• CPC Class Codes: H05B 47/10 Controlling the light source
• CPC Class Codes: Y02B 20/40 Control techniques providing energy savings, e.g. smart controller or presence detection

Abstract

An illumination device and method is provided herein for controlling individual light emitting diodes (LEDs) in an LED illumination device, so that a desired luminous flux and a desired chromaticity of the device can be maintained over time as the LEDs age. According to one embodiment, the method comprises applying drive currents to a plurality of LED chains substantially continuously to produce illumination, measuring a photocurrent induced on the photodetector in response to the illumination produced by each LED chain, one LED chain at a time, and received by the photodetector, and measuring a forward voltage developed across the photodetector by applying a non-operative drive current to the photodetector. For each LED chain, the method may further comprise determining an expected photocurrent value corresponding to the forward voltage measured across the photodetector and the drive current currently applied to the LED chain by applying one or more interpolation techniques to a table of stored calibration values correlating forward voltage and photocurrent to drive current at a plurality of different temperatures, and adjusting the drive current currently applied to the LED chain if a difference exists between the expected photocurrent value and the measured photocurrent.

Claims

1. A method for controlling an illumination device comprising a photodetector and a plurality of LED chains, wherein the method comprises:

applying drive currents to the plurality of LED chains substantially continuously to produce illumination;

measuring a photocurrent induced on the photodetector in response to the illumination produced by each LED chain, one LED chain at a time, and received by the photodetector;

measuring a forward voltage developed across the photodetector by applying a non-operative drive current to the photodetector;

determining, for each LED chain, an expected photocurrent value corresponding to the forward voltage measured across the photodetector and the drive current currently applied to the LED chain by applying one or more interpolation techniques to a table of stored calibration values correlating forward voltage and photocurrent to drive current at a plurality of different temperatures; and

adjusting, for each LED chain, the drive current currently applied to the LED chain if a difference exists between the expected photocurrent value and the measured photocurrent.

2. The method as recited in claim 1, further comprising periodically turning the plurality of LED chains off for short durations of time, wherein the photocurrents induced on the photodetector and the forward voltage developed across the photodetector are measured, one at a time, during the short durations of time.

3. The method as recited in claim 1, wherein the step of adjusting the drive current comprises:

calculating a scale factor for the LED chain by dividing the expected photocurrent value by the measured photocurrent;

applying the scale factor to a desired luminous flux value for the LED chain to obtain an adjusted luminous flux value; and

adjusting the drive current currently applied to the LED chain to achieve the adjusted luminous flux value.

4. The method as recited in claim 1, wherein for each LED chain, the table of stored calibration values comprises:

a first plurality of stored photocurrent values, which were previously obtained from the photodetector upon receiving illumination from the LED chain when the LED chain was subjected to a first temperature and a plurality of drive currents were successively applied to the LED chain;

a second plurality of stored photocurrent values, which were previously obtained from the photodetector upon receiving illumination from the LED chain when the LED chain was subjected to a second temperature and the plurality of drive currents were successively applied to the LED chain; and

a plurality of stored forward voltage values, which were previously obtained across the photodetector after obtaining each of the first and second plurality of photocurrent values.

5. The method as recited in claim 4, wherein the first plurality of stored photocurrent values, the second plurality of stored photocurrent values and the plurality of stored forward voltage values comprise measured values or calculated coefficients.

6. The method as recited in claim 4, wherein the step of determining an expected photocurrent value comprises:

calculating a third plurality of photocurrent values corresponding to the measured forward voltage by interpolating between the first plurality of stored photocurrent values and the second plurality of stored photocurrent values corresponding to the LED chain;

generating a relationship between the third plurality of photocurrent values; and

selecting the expected photocurrent value from the generated relationship that corresponds to the drive current currently applied to the LED chain.

7. The method as recited in claim 6, wherein the step of calculating the third plurality of photocurrent values comprises using a non-linear interpolation technique to interpolate between the first and second plurality of stored photocurrent values corresponding to the LED chain.

8. The method as recited in claim 6, wherein the step of generating the relationship comprises applying a higher-order interpolation to the third plurality of photocurrent values to generate a non-linear relationship between photocurrent and drive current for the LED chain.

9. The method as recited in claim 6, wherein the step of generating the relationship comprises applying a piece-wise linear interpolation to the third plurality of photocurrent values to approximate a non-linear relationship between photocurrent and drive current for the LED chain.

10. An illumination device, comprising:

a plurality of light emitting diode (LED) chains configured to produce illumination for the illumination device;

an LED driver and receiver circuit configured for applying drive currents to the plurality of LED chains substantially continuously to produce the illumination;

a photodetector configured to detect the illumination produced by the plurality of LED chains;

a storage medium configured for storing a table of calibration values correlating forward voltages and photocurrents that were previously measured from the photodetector to drive currents that were previously applied to each of the LED chains at a plurality of different temperatures during calibration of the illumination device; and

a control circuit coupled to the LED driver and receiver circuit, the photodetector and the storage medium, wherein the control circuit is configured for determining an expected photocurrent value for each LED chain from the stored table of calibration values using a current measurement of temperature and the drive currents currently applied to each LED chain.

11. The illumination device as recited in claim 10, wherein the LED driver and receiver circuit is further configured for:

measuring a photocurrent induced on the photodetector in response to the illumination produced by each LED chain, one LED chain at a time, and received by the photodetector;

measuring a forward voltage developed across the photodetector to provide the current measurement of temperature; and

supplying the measured photocurrents and the measured forward voltage to the control circuit.

12. The illumination device as recited in claim 11, wherein for each LED chain, the control circuit is further configured for adjusting the drive current currently applied by the LED driver and receiver circuit to the LED chain to produce illumination, if the expected photocurrent value determined by the control circuit for the LED chain differs from the photocurrent measured by the LED driver and receiver circuit for the LED chain.

13. The illumination device as recited in claim 12, wherein for each LED chain, the control circuit is further configured for:

calculating a scale factor by dividing the expected photocurrent value by the photocurrent measured by the driver circuit;

applying the scale factor to a desired luminous flux value to obtain an adjusted luminous flux value; and

adjusting the drive current currently applied to the LED chain to achieve the adjusted luminous flux value.

14. The illumination device as recited in claim 11, wherein for each LED chain, the control circuit is configured for determining the expected photocurrent value using the forward voltage measured by the LED driver and receiver circuit, the drive current currently applied by the LED driver and receiver circuit to the LED chain to produce illumination, the table of calibration values and one or more interpolation techniques.

15. The illumination device as recited in claim 14, wherein for each LED chain, the table of calibration values comprises:

a first plurality of stored photocurrent values, which were previously obtained from the photodetector upon receiving illumination from the LED chain when the LED chain was subjected to a first temperature and a plurality of drive currents were successively applied to the LED chain;

a second plurality of stored photocurrent values, which were previously obtained from the photodetector upon receiving illumination from the LED chain when the LED chain was subjected to a second temperature and the plurality of drive currents were successively applied to the LED chain; and

a plurality of stored forward voltage values, which were previously measured across the photodetector after obtaining each of the first and second plurality of photocurrents.

16. The illumination device as recited in claim 15, wherein the first plurality of stored photocurrent values, the second plurality of stored photocurrent values and the plurality of stored forward voltage values comprise measured values or calculated coefficients.

17. The illumination device as recited in claim 15, wherein for each LED chain, the control circuit is configured determining the expected photocurrent value for the LED chain by:

calculating a third plurality of photocurrent values corresponding to the forward voltage measured by the LED driver and receiver circuit by interpolating between the first plurality of stored photocurrent values and the second plurality of stored photocurrent values corresponding to the LED chain;

generating a relationship between the third plurality of photocurrent values; and

selecting the expected photocurrent value from the generated relationship that corresponds to the drive current currently applied by the LED driver and receiver circuit to the LED chain.

18. The illumination device as recited in claim 17, wherein the control circuit is configured to calculate the third plurality of photocurrent values by using a non-linear interpolation technique to interpolate between the first and second plurality of stored photocurrent values.

19. The illumination device as recited in claim 17, wherein the control circuit is configured to generate the relationship by applying a higher-order interpolation to the third plurality of photocurrent values to generate a non-linear relationship between photocurrent and drive current for the LED chain.

20. The illumination device as recited in claim 17, wherein the control circuit is configured to generate the relationship by applying a piece-wise linear interpolation to the third plurality of photocurrent values to approximate a non-linear relationship between photocurrent and drive current for the LED chain.