Golf club heads with face deflection structures and related methods

• US 9,770,633 B2
• Filed: 08/07/2014
• Issued: 09/26/2017
• Est. Priority Date: 08/08/2013
• Status: Active Grant

• Current Assignee: Karsten Manufacturing Corporation
• Original Assignee: Karsten Manufacturing Corporation
• Inventors: Fossum, Brandon L., Solheim, John A.
• Primary Examiner(s): BLAU, STEPHEN LUTHER
• Application Number:
  US14/454,574
• Publication Number:
  US 20150045140A1
• Time in Patent Office: 1,146 Days
• CPC Class Codes: A63B 53/04 Heads
• CPC Class Codes: A63B 53/0408 characterised by specific dimensions, e.g. thickness
• CPC Class Codes: A63B 53/0433 with special sole configurations
• CPC Class Codes: A63B 53/0466 wood-type

Abstract

Embodiments of golf club heads with face deflection structures are described herein. Other examples and related methods are also disclosed herein.

Claims

1. A golf club head comprising:

a crown;

a sole;

a head front end;

a head rear end;

a shaft axis defining a shaft axis plane; and

at least one of a hosel, a toe skirt, or a heel skirt;

a head wave section proximate the head front end and comprising part of at least one of;

the crown, the sole, the toe skirt, or the heel skirt;

and

a deflector at the head wave section;

wherein, with the golf club head at address over a ground plane;

the shaft axis plane is orthogonal to the ground plane,

the head front end comprises a strikeplate and a leading edge; and

the entire deflector at the head wave section is located forward of the shaft axis plane in order to directly expose the deflector to impact stresses upon impact with a golf ball;

the deflector comprises;

a deflector perimeter comprising;

a deflector front edge adjacent to the head front end;

a deflector heel edge;

a deflector toe edge; and

a deflector rear edge opposite the deflector front edge; and

a wave surface extended from the deflector front edge to the deflector rear edge, the wave surface having a substantially sinusoidal wave shape, and comprising a plurality of internal wave crests, and a plurality of external wave troughs defining external wave crests on an exterior of the golf club head with each of the external wave troughs including opposing outer wave sides within and surrounded by the deflector perimeter, a wavelength measured in a front-rear direction with respect to the head front end and the bead rear end, wherein the wavelength of the wave surface is approximately 2.5 mm to approximately 5.1 mm, the plurality of external wave troughs ending short of the deflector toe edge and deflector heel edge of the deflector perimeter and four wave crests are on the exterior of the golf club head;

a leading edge vertical plane intersects the leading edge and is parallel to the shaft axis plane;

a leading edge horizontal plane intersects the leading edge of the head front end and is orthogonal to the shaft axis plane, wherein one or more of the plurality of internal wave crests is located below the leading edge horizontal plane;

a deflector front plane intersects the deflector front edge and is parallel to the shaft axis plane;

the strikeplate comprises a strikeplate thickness; and

a deflector front offset, measured from the leading edge vertical plane to the deflector front plane and orthogonal to the shaft axis plane, is less than three times the strikeplate thickness.

2. The golf club head of claim 1, wherein:

if the golf club head comprises one of a fairway-wood-type head or a hybrid-type head;

the deflector front offset is up to approximately 7.5 mm;

and

if the golf club head comprises a driver-type head;

the deflector front offset is up to approximately 13.5 mm.

3. The golf club head of claim 2, wherein:

if the golf club head comprises one of the fairway-wood-type head or the hybrid-type head;

the strikeplate thickness is approximately 1.2 mm to approximately 2.5 mm;

and

if the golf club head comprises the driver-type head;

the strikeplate thickness is approximately 1.9 mm to approximately 4.5 mm.

4. The golf club head of claim 1, wherein:

a deflector rear plane intersects the deflector rear edge and is parallel to the shaft axis plane; and

a deflector depth, measured from the deflector front plane to the deflector rear plane and orthogonal to the shaft axis plane, is less than approximately 12.5 mm.

5. The golf club head of claim 1, wherein:

the front-rear direction is substantially orthogonal to the shaft axis plane; and

the deflector is integral with the head wave section.

6. The golf club head of claim 1, wherein:

each of the plurality of internal wave crests are located below the leading edge horizontal plane.

7. The golf club head of claim 1, wherein:

an underside contour silhouette, defined by at least one of the sole, the toe skirt, or the heel skirt, extends across the deflector to the head front end; and

one or more of the plurality of external wave troughs forms part of the underside contour silhouette.

8. The golf club head of claim 7, wherein:

each of the plurality of external wave troughs form part of the underside contour silhouette.

9. The golf club head of claim 1, wherein:

the wave surface comprises;

an inner wave side facing an interior of the golf club head;

an outer wave side comprising the plurality of external wave troughs and external wave crests on an exterior of the golf club head; and

a wave surface thickness of approximately 0.5 mm to approximately 2 mm from the inner wave side to the outer wave side.

10. The golf club head of claim 9, wherein:

the wave surface thickness is thinner than a sole thickness of the sole.

11. The golf club head of claim 1, wherein:

the deflector front edge is greater than the deflector rear edge.

12. The golf club head of claim 1, wherein:

the deflector comprises a deflector perimeter comprising the deflector front edge and the deflector rear edge; and

the deflector perimeter is substantially trapezoidal.

13. The golf club head of claim 1, wherein:

the wave surface comprises;

first and second external wave troughs consecutive to each other; and

a first internal wave crest between the first and second external wave troughs;

a second internal wave crest between the first external wave trough and the deflector perimeter;

a third internal wave crest between the second external wave trough and the deflector perimeter; and

a wave height;

wherein the wavelength is measured from the first external trough to the second external trough along a wavelength axis; and

wherein the wave height is measured from the internal wave crest to an orthogonal intersection with the wavelength axis; and

the wave height is approximately 2.5 mm to approximately 5 mm.

14. A golf club head, comprising:

a shaft axis defining a shaft axis plane;

a deflector;

comprising;

a wave surface having a substantially sinusoidal wave shape and comprising a plurality of external wave troughs, the external wave troughs defining external wave crests on an exterior of the golf club head with each of the external wave troughs including opposing outer wave sides, the external wave troughs and the opposing outer wave sides defining a wavelength and four wave crests are on the exterior of the golf club head; and

wherein the entire deflector is located forward of the shaft axis plane in order to directly expose the deflector to impact stresses upon impact with a golf ball.

15. The golf club bead of claim 14, further comprising:

a deflector perimeter surrounding the plurality of external wave troughs, the deflector perimeter comprising;

a deflector heel edge, and

a deflector toe edge, wherein at least one of the plurality of external wave troughs ends short of the deflector heel edge or the deflector toe edge of the deflector perimeter.