Frontal airbag systems for oblique crash protection

• US 9,771,047 B2
• Filed: 10/01/2015
• Issued: 09/26/2017
• Est. Priority Date: 10/01/2015
• Status: Active Grant

• Current Assignee: Autoliv ASP Incorporated (Autoliv Incorporated)
• Original Assignee: Autoliv ASP Incorporated (Autoliv Incorporated)
• Inventors: Kruse, Dion, Himilainen, Mika, Sella, Terry
• Primary Examiner(s): GOODEN JR, BARRY J
• Application Number:
  US14/872,913
• Publication Number:
  US 20170096118A1
• Time in Patent Office: 726 Days
• CPC Class Codes: B60R 2021/0004 Frontal collision
• CPC Class Codes: B60R 2021/0009 Oblique collision
• CPC Class Codes: B60R 2021/23382 Internal tether means
• CPC Class Codes: B60R 2021/23384 having ends which are movable or detachable during deployment
• CPC Class Codes: B60R 21/013 including means for detecting collisions, impending collisions or roll-over
• CPC Class Codes: B60R 21/0136 responsive to actual contact with an obstacle , e.g. to vehicle deformation, bumper displacement or bumper velocity relative to the vehicle monitoring crash strength in combination with passenger seat detection B60R21/01558
• CPC Class Codes: B60R 21/203 in steering wheels or steering columns
• CPC Class Codes: B60R 21/2338 Tethers

Abstract

An inflatable airbag system can be configured to be mounted to a frontal region of a vehicle. The inflatable airbag system includes an airbag and a positioning member, and is configured to deploy in various configurations in response to frontal and oblique collision events and based on an impact angle and a rotational angle of the steering wheel.

Claims

1. An inflatable airbag system that is configured to be mounted to a steering wheel of a vehicle, the inflatable airbag system comprising:

an airbag cushion that is deployed in response to a collision event; and

a positioning member disposed within the airbag cushion and configured to cause the airbag cushion to deploy in a first configuration if the collision event is a frontal collision event and to cause the airbag cushion to deploy in a second configuration if the collision event is an oblique collision event,

wherein the second configuration caused by the positioning member is based on an angle of rotation of the steering wheel; and

wherein the positioning member comprises a plurality of tethers, and the positioning member comprises a positioning member adjustment mechanism configured to, when activated, lengthen at least one of the plurality of tethers and shorten at least another of the plurality of tethers.

2. The inflatable airbag system of claim 1, further comprising:

one or more impact angle detection sensors to detect forces of an impact of the collision event and provide indication of a type of impact to the positioning member; and

one or more steering wheel angle sensors to detect the angle of rotation of the steering wheel and provide the angle of rotation of the steering wheel to the positioning member.

3. The inflatable airbag system of claim 1, wherein a portion of the airbag cushion is configured to be disposed at a first position in the first configuration and a second position in the second configuration based on the positioning member.

4. The inflatable airbag system of claim 1, wherein at least one of the plurality of tethers is in an uncoupled state when the airbag cushion is in the second configuration and a coupled state when the airbag cushion is in the first configuration.

5. The inflatable airbag system of claim 1, wherein the positioning member adjustment mechanism comprises a tether cutter that, when activated, cuts at least one of the plurality of tethers to allow a portion of the airbag to conform to the second position.

6. The inflatable airbag system of claim 1, wherein the positioning member adjustment mechanism is configured to receive input indicating an angle of rotation of the steering wheel and input indicating a collision type and to adjust the positioning member, based on the angle of rotation of the steering wheel and the collision type, to cause the airbag cushion to deploy in the first configuration if the collision event is a frontal collision event and to cause the airbag cushion to deploy in the second configuration if the collision event is an oblique collision event.

7. The inflatable airbag system of claim 6, wherein the positioning member adjustment mechanism is activated if the collision event is an oblique collision event.

8. The inflatable airbag system of claim 6, further comprising:

one or more impact angle detection sensors to detect forces of an impact of the collision event and provide indication of a type of impact to the positioning member adjustment mechanism; and

one or more steering wheel angle sensors to detect the angle of rotation of the steering wheel and provide the angle of rotation of the steering wheel to the positioning member adjustment mechanism.

9. The inflatable airbag system of claim 6, further comprising:

one or more impact angle detection sensors to detect forces of an impact of the collision event; and

a control unit to receive sensor data from the one or more impact angle detection sensors and to provide input to the positioning member adjustment mechanism as to the type of the collision.

10. The inflatable airbag system of claim 9, further comprising:

one or more steering wheel angle sensors to detect the angle of rotation of the steering wheel,

wherein the control unit receives sensor data from the one or more steering wheel angle sensors and provides input to the positioning member adjustment mechanism as to the angle of rotation of the steering wheel.

11. An inflatable airbag system that is configured to be mounted to a steering wheel of a vehicle, the inflatable airbag system comprising:

a housing to be mounted in a steering wheel of a vehicle;

an inflator;

an airbag cushion that receives inflation gas from the inflator to expand and deploy from the housing to provide occupant crash protection during a collision event;

one or more impact angle detection sensors to detect forces of an impact of the collision event of the vehicle and provide one of an impact ratio and an impact angle;

one or more steering wheel angle sensors to detect a rotational angle of the steering wheel of the vehicle; and

a positioning member to receive one of the impact ratio and the impact angle and to receive the rotational angle of the steering wheel and to cause the airbag cushion to deploy in a first configuration if the one of the impact ratio and the impact angle is below a threshold and cause the airbag cushion to deploy in a second configuration if the one of the impact ratio and the impact angle is above the threshold,

wherein the second configuration is determined based on the rotational angle of the steering wheel;

wherein the positioning member comprises a plurality of tethers; and

wherein the positioning member is configured to, when activated, lengthen at least one of the plurality of tethers and shorten at least another of the plurality of tethers.

12. The inflatable airbag system of claim 11, further comprising a control unit to receive the sensor data from the one or more impact angle detection sensors and the one or more steering wheel angle sensors and to relay the rotational angle of the steering wheel and the one of the impact ratio and the impact angle to the positioning member.

13. The inflatable airbag system of claim 11, wherein the control unit determines the impact angle and the rotational angle of the steering wheel based on the sensor data from the one or more impact angle detection sensors and the one or more steering wheel angle sensors.

14. The inflatable airbag system of claim 11,

wherein the positioning member comprises a plurality of tethers coupled to internal surfaces of the airbag cushion that define an inflatable chamber of the airbag cushion that receives the inflation gas from the inflator,

wherein one or more tethers of the plurality of tethers are adjusted to cause the airbag cushion to deploy in the second configuration,

wherein the one or more tethers of the plurality of tethers are selected based on the rotational angle of the steering wheel, and

wherein adjusting the one or more tethers changes a shape of the airbag cushion when the inflatable chamber fills with inflation gas to expand the airbag cushion to an expanded state.

15. The inflatable airbag system of claim 11, wherein the one of the impact angle and the impact ratio being below the threshold indicates a frontal collision and the one of the impact angle and the impact ratio being above the threshold indicates an oblique collision.

16. The inflatable airbag system of claim 11, wherein the positioning member comprises a positioning member adjustment mechanism to receive the rotational angle of the steering wheel and the one of the impact angle and the impact ratio and to adjust the positioning member, based on the rotational angle of the steering wheel and the one of the impact angle and the impact ratio, to cause the airbag cushion to deploy in the first configuration or the second configuration.

17. The inflatable airbag system of claim 16, wherein the positioning member adjustment mechanism comprises one or more of a tether cutter, a motor, and a pyrotechnic.

18. An inflatable airbag system that is configured to be mounted to a steering wheel of a vehicle, the inflatable airbag system comprising:

an airbag cushion that is deployed in response to a collision event;

a positioning member disposed within the airbag cushion and configured to cause the airbag cushion to deploy in a first configuration if the collision event is a frontal collision event and to cause the airbag cushion to deploy in a second configuration if the collision event is an oblique collision event, wherein the positioning member comprises a plurality of tethers;

a positioning member adjustment mechanism that, when activated, adjusts at least one of the plurality of tethers of the positioning member; and

a tear seam disposed in a panel of the airbag cushion at a portion of the airbag cushion, the tear seam configured to burst in response to adjusting of the at least one of the plurality of tethers to allow the portion of the airbag cushion to conform to the second configuration,

wherein the second configuration caused by the positioning member is based on an angle of rotation of the steering wheel.

19. The inflatable airbag system of claim 18, wherein the positioning member adjustment mechanism comprises one or more of a tether cutter, a motor, and a pyrotechnic.

20. The inflatable airbag system of claim 18, wherein the positioning member is configured to receive input indicating an angle of rotation of the steering wheel and input indicating a collision type and to adjust the positioning member, based on the angle of rotation of the steering wheel and the collision type, to cause the airbag cushion to deploy in the first configuration if the collision event is a frontal collision event and to cause the airbag cushion to deploy in the second configuration if the collision event is an oblique collision event.