Cable assembly and manufacturing method of the same

• US 9,772,090 B2
• Filed: 03/28/2017
• Issued: 09/26/2017
• Est. Priority Date: 09/29/2015
• Status: Expired due to Fees

• Current Assignee: Foxconn Interconnect Technology Limited (Hon Hai Precision Industry Co., Ltd.)
• Original Assignee: Foxconn Interconnect Technology Limited (Hon Hai Precision Industry Co., Ltd.)
• Inventors: Huang, Shuai-Hui, Guo, Ru-Yang, Zhu, Qing-Man, Wu, Jerry
• Primary Examiner(s): TA, THO DAC
• Application Number:
  US15/472,224
• Publication Number:
  US 20170198883A1
• Time in Patent Office: 182 Days
• Field of Search: None
• CPC Class Codes: G02B 6/0001 specially adapted for lighting devices or systems lighting or signalling on vehicles using light guides B60Q1/00; lighting devices for vehicle dashboards B60Q3/10; lighting devices for vehicle interior using light guides B60Q3/62; lighting devices mounted on the vehicle rear part using light guides F21S43/235; measuring arrangements having light conducting pointers G01D13/265; illumination of liquid crystal displays G02F1/1336; illuminated signs G09F13/00
• CPC Class Codes: H01R 13/447 Shutter or cover plate
• CPC Class Codes: H01R 13/504 different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together
• CPC Class Codes: H01R 13/6658 on printed circuit board H01R13/6666 - H01R13/6691 take precedence
• CPC Class Codes: H01R 13/7175 Light emitting diodes (LEDs)
• CPC Class Codes: H01R 2107/00 Four or more poles
• CPC Class Codes: H01R 24/28 Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable

Abstract

A cable assembly (100) includes an insulative housing (1), a printed circuit board (PCB) (2) received in the insulative housing, a light member (4) mounted on the PCB, a light guide member (5) mounted on the PCB, and a shading member (6) covering the light guide member. The insulative housing includes a housing body (11), a receiving cavity (12) enclosed by the housing body, and a light transmitting area (13) mounted on the housing body. The PCB is mounted in the receiving cavity and the light guide member opposes the light transmitting area to transmit light emitted by the light member to outside of the insulative housing. The light guide member (5) is integrally formed with the shading member (6).

Claims

1. A cable assembly comprising:

an insulating housing including a housing body defining a receiving cavity therein, and a light transmitting area disposed on the housing body;

a printed circuit board (PCB) received in the receiving cavity;

a mating member and a light member mounted on the PCB;

a light guide member closely positioned around the PCB, the light guide member opposing the light transmitting area for transmitting light emitted by the light member to an outside of the insulative housing; and

a shading member located beside the PCB and covering the light guide member;

wherein

the shading member securely retains the light guide member in position;

wherein the light guide member includes a light receiving portion and a light emitting portion, the light receiving portion opposing the light emitting portion, the light emitting portion opposing the light transmitting area;

wherein the light emitting portion is cylindrical, and the light emitted by the light member is transmitted to the light transmitting area through the light receiving portion and the light emitting portion;

wherein the shading member includes a groove receiving the light guide member, a projection extending from the groove, and a hole conformed in shape to the light emitting portion.

2. The cable assembly as claimed in claim 1, wherein said shading member is fully enclosed in the receiving cavity.

3. The cable assembly as claimed in claim 1, wherein said light guide member is integrally formed with the shading member via an insert-molding process.

4. The cable assembly as claimed in claim 3, wherein the thickness of the light transmitting area is smaller than that of the other parts of the insulative housing.

5. A method of manufacturing a cable assembly, comprising the steps of:

providing a transparent light guide member;

providing a shading member with an opaque material;

combining the light guide member and the shading member together as a one piece light guide module to have the shading member securely retain the light guide member thereto in position;

providing a printed circuit board (PCB) with a mating member and a light member mounted thereon;

providing a housing with a receiving cavity; and

assembling said PCB and said light guide module into the receiving cavity;

wherein the light guide module is closely located around said light member for light transmission;

wherein the shading member includes a groove in which the light guide member is received;

wherein said shading member includes a hole into which the light guide member extends and around which a light transmitting area is located to transmit light toward an outside of the housing.

6. The method as claimed in claim 5, wherein the shading member is integrally formed upon the light guide member via an injection molding process.

7. The method as claimed in claim 5, wherein said light guide module is assembled into the receiving cavity after the PCB is assembled into the receiving cavity.

8. A cable assembly comprising:

an insulative housing forming a receiving cavity extending along a longitudinal direction and having an opening to communicate the receiving cavity with an exterior along said longitudinal direction;

a printed circuit board assembled into the receiving cavity along said longitudinal direction via said opening;

a light member mounted upon the printed circuit board;

a light guide module assembled into the receiving cavity along the longitudinal direction via said opening, said light guide member including a light guide member closely facing the light member, and a retaining member securely retaining said light guide member thereto in position; and

a front plug sealing the opening and retaining the said light guide module in position with regard to the receiving cavity;

wherein said light guide module is retained in the receiving cavity and located beside the printed circuit board in a transverse direction perpendicular to said longitudinal direction;

wherein said retaining member forms at least one projection to be received in a corresponding recess formed in an interior surface of the housing so as to retain the retaining member in position without rotation;

wherein said retaining member includes a projecting portion received in a receiving portion formed in a backside of the front plug so as to prevent relative rotation between the retaining member and the front plug.

9. The cable assembly as claimed in claim 8, wherein said light guide member is integrally embedded within the retaining member.

10. The cable assembly as claimed in claim 8, wherein said retaining member forms a rear edge abutting against a shoulder formed upon an interior surface of the housing so as to prevent further inward movement of the retaining member along the longitudinal direction.

11. The cable assembly as claimed in claim 8, wherein said light guide member is located in front of a front edge of the printed circuit board which is close to the opening along said longitudinal direction.

12. The cable assembly as claimed in claim 8, wherein the mating member and the light guide module are respectively located by two opposite sides of the printed circuit board in the transverse direction.