System for, and method of, accurately and rapidly determining, in real-time, true bearings of radio frequency identification (RFID) tags associated with items in a controlled area

• US 9,773,136 B2
• Filed: 10/19/2015
• Issued: 09/26/2017
• Est. Priority Date: 10/19/2015
• Status: Active Grant

• Current Assignee: Symbol Technologies, LLC (Zebra Technologies Corporation)
• Original Assignee: Symbol Technologies, LLC (Zebra Technologies Corporation)
• Inventors: Koch, Michael J., Swope, Charles B., Bekritsky, Benjamin J.
• Primary Examiner(s): ELLIS, SUEZU Y
• Application Number:
  US14/886,604
• Publication Number:
  US 20170109555A1
• Time in Patent Office: 708 Days
• CPC Class Codes: G01S 13/751 wherein the responder or reflector radiates a coded signal
• CPC Class Codes: G01S 2013/0245 Radar with phased array antenna
• CPC Class Codes: G06K 19/07794 the record carrier comprising a booster or auxiliary antenna in addition to the antenna connected directly to the integrated circuit
• CPC Class Codes: G06K 7/10099 the directional field being used for pinpointing the location of the record carrier, e.g. for finding or locating an RFID tag amongst a plurality of RFID tags, each RFID tag being associated with an object, e.g. for physically locating the RFID tagged object in a warehouse
• CPC Class Codes: G06K 7/10356 using a plurality of antennas, e.g. configurations including means to resolve interference between the plurality of antennas
• CPC Class Codes: G06K 7/10366 the interrogation device being adapted for miscellaneous applications
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders

Abstract

A radio frequency identification (RFID) tag reading system and method accurately and rapidly determine, in real-time, true bearings of RFID tags associated with items in a controlled area. Primary transmit and receive beams are steered over the area, and multiple secondary receive beams are substantially simultaneously steered to a plurality of bearings in the area. The highest signal strength of secondary receive signals from the secondary receive beams determines an approximate tag bearing of each tag. Two secondary receive beams at opposite sides of the approximate tag bearing in elevation are selected to obtain a pair of elevation offset signals, and two secondary receive beams at opposite sides of the approximate tag bearing in azimuth are selected to obtain a pair of azimuth offset signals. The elevation offset signals and the azimuth offset signals are processed to determine a true bearing for each tag in real-time.

Claims

1. A radio frequency (RF) identification (RFID) tag reading system for accurately and rapidly determining, in real-time, true bearings of RFID tags associated with items in a controlled area, comprising:

an RFID reader having an array of antenna elements and a plurality of RF transceivers; and

a controller operatively connected to the transceivers, and the controller configured to control the transceivers by steering a primary transmit beam over the controlled area by transmitting a primary transmit signal via the antenna elements to each tag, and for steering a primary receive beam at a primary steering angle by receiving a primary receive signal via the antenna elements from each tag,

the controller being further configured to control the transceivers by substantially simultaneously steering a plurality of secondary receive offset beams to a plurality of bearings in the controlled area at a plurality of different secondary steering angles that are offset from the primary steering angle by receiving a plurality of secondary receive offset signals via the antenna elements from each tag, and

the controller being further configured to process the secondary receive offset signals to determine a true bearing for each tag in real-time,

wherein the controller is further configured to determine an approximate tag bearing by selecting the secondary receive offset signal that has a peak processing signal strength from among all the secondary receive offset signals, and

wherein the controller is further configured to;

select a first pair of the secondary receive offset beams at opposite sides of the approximate tag bearing in elevation to obtain a pair of elevation offset signals, for selecting a second pair of the secondary receive offset beams at opposite sides of the approximate tag bearing in azimuth to obtain a pair of azimuth offset signals; and

process the elevation offset signals and the azimuth offset signals to determine a true bearing for each tag in real-time.

2. The system of claim 1, wherein the controller is further configured to process the elevation offset signals by dividing their difference by their sum to obtain an elevation error signal as an elevation correction to the primary steering angle;

process the azimuth offset signals by dividing their difference by their sum to obtain an azimuth error signal as an azimuth correction to the primary steering angle.

3. The system of claim 1, wherein the controller is further configured to steer each secondary receive offset beam by receiving the secondary receive offset signals over a plurality of channels;

the system further comprising, on each channel, a complex multiplier and a programmable device for setting a complex coefficient for the complex multiplier to introduce a weighting factor on each channel to effect steering.

4. The system of claim 1, further comprising a server operatively connected to the RFID reader, and wherein the controller is located in at least one of the RFID reader and the server.

5. The system of claim 1, further comprising a multiplexer operatively connected to, and controlled by, the controller, and wherein the multiplexer has a plurality of inputs for receiving all the secondary receive offset signals, and a plurality of outputs for outputting the elevation offset signals and the azimuth offset signals.

6. The system of claim 1, wherein the controlled area has a plurality of sectors, and wherein the controller is further configured to substantially simultaneously steer the plurality of secondary receive offset beams to the plurality of bearings in each sector in succession.

7. A radio frequency (RF) identification (RFID) tag reading system for accurately and rapidly determining, in real-time, true bearings of RFID tags associated with items in a controlled area, comprising:

an RFID reader mounted in an overhead location in the controlled area, and having an array of antenna elements and a plurality of RF transceivers;

a server operatively connected to the RFID reader; and

a controller located in at least one of the RFID reader and the server and operatively connected to the transceivers,

the controller configured to control the transceivers by steering a primary transmit beam over the controlled area by transmitting a primary transmit signal via the antenna elements to each tag, and for steering a primary receive beam at a primary steering angle by receiving a primary receive signal via the antenna elements from each tag,

the controller further configured to control the transceivers by substantially simultaneously steering a plurality of secondary receive offset beams to a plurality of bearings in the controlled area at a plurality of different secondary steering angles that are offset from the primary steering angle by receiving a plurality of secondary receive offset signals via the antenna elements from each tag, and

the controller being further configured to process the secondary receive offset signals to determine a true bearing for each tag in real-time,

wherein the controller is further configured to determine an approximate tag bearing by selecting the secondary receive offset signal that has a peak processing signal strength from among all the secondary receive offset signals, and

wherein the controller is further configured to;

select a first pair of the secondary receive offset beams at opposite sides of the approximate tag bearing in elevation to obtain a pair of elevation offset signals, for selecting a second pair of the secondary receive offset beams at opposite sides of the approximate tag bearing in azimuth to obtain a pair of azimuth offset signals; and

process the elevation offset signals and the azimuth offset signals to determine a true bearing for each tag in real-time.

8. The system of claim 7, further comprising a multiplexer operatively connected to, and controlled by, the controller, and wherein the multiplexer has a plurality of inputs for receiving all the secondary receive offset signals, and a plurality of outputs for outputting the elevation offset signals and the azimuth offset signals.

9. A radio frequency (RF) identification (RFID) tag reading method of accurately and rapidly determining, in real-time, true bearings of RFID tags associated with items in a controlled area, comprising:

mounting an RFID reader having an array of antenna elements and a plurality of RF transceivers, in the controlled area;

controlling the transceivers by a controller steering a primary transmit beam over the controlled area by transmitting a primary transmit signal via the antenna elements to each tag, and for steering a primary receive beam at a primary steering angle by receiving a primary receive signal via the antenna elements from each tag;

controlling the transceivers by the controller substantially simultaneously steering a plurality of secondary receive offset beams to a plurality of bearings in the controlled area at a plurality of different secondary steering angles that are offset from the primary steering angle by receiving a plurality of secondary receive offset signals via the antenna elements from each tag;

processing the secondary receive offset signals to determine a true bearing for each tag in real-time,

determining an approximate tag bearing by selecting the secondary receive offset signal that has a peak processing signal strength from among all the secondary receive offset signals; and

,

selecting a first pair of the secondary receive offset beams at opposite sides of the approximate tag bearing in elevation to obtain a pair of elevation offset signals, selecting a second pair of the secondary receive offset beams at opposite sides of the approximate tag bearing in azimuth to obtain a pair of azimuth offset signals, and processing the elevation offset signals and the azimuth offset signals to determine a true bearing for each tag in real-time.

10. The method of claim 9, wherein the processing of the elevation offset signals is performed by dividing their difference by their sum to obtain an elevation error signal as an elevation correction to the primary steering angle, and wherein the processing of the azimuth offset signals is performed by dividing their difference by their sum to obtain an azimuth error signal as an azimuth correction to the primary steering angle.

11. The method of claim 9, wherein steering of each secondary receive offset beam is performed by receiving the secondary receive offset signals over a plurality of channels;

and introducing a weighting factor on each channel to effect steering.

12. The method of claim 9, further comprising operatively connecting a server to the RFID reader, the controller located in at least one of the RFID reader and the server.

13. The method of claim 9, further comprising receiving all the secondary receive offset signals at a multiplexer, and outputting the elevation offset signals and the azimuth offset signals from the multiplexer.

14. The method of claim 9, further comprising configuring the controlled area with a plurality of sectors, and wherein the secondary receive offset beams are steered to the plurality of bearings in each sector in succession.