Magnetically actuated AC power connector

• US 9,774,149 B2
• Filed: 12/27/2015
• Issued: 09/26/2017
• Est. Priority Date: 04/30/2012
• Status: Active Grant

• Current Assignee: VoltSafe, Inc.
• Original Assignee: Arash Janfada, William Topping
• Inventors: Janfada, Arash, Topping, William
• Primary Examiner(s): Abrams, Neil
• Application Number:
  US14/979,478
• Publication Number:
  US 20160336695A1
• Time in Patent Office: 639 Days
• Field of Search: 439 39, 439188, 200 5109
• CPC Class Codes: H01R 13/629 Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances separate tools or apparatus H01R43/26
• CPC Class Codes: H01R 13/7037 making use of a magnetically operated switch
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 24/78 with additional earth or shield contacts

Abstract

An apparatus for electrically connecting a power source to an electrical device is disclosed. The apparatus has a first component and a second component. The first component has a first face having a ferromagnetic plate, a first set of contacts electrically connectable to a power source, two power switches and a magnetically actuated sensor controlling the switches. The second component has a second face complementary to the first face having a magnet and a second set of electrically conductive contacts electrically connectable to the electrical device. Connecting the first and second faces, results in the first and second pair of contacts electrically coupling and establishes an electrical path between the power source and the device, and connects the components by magnetic attractive force which actuates the power switches and initiates power to the device. The apparatus further has a safety circuit for preventing electric shock.

Claims

1. An apparatus comprising:

a first component comprising;

a first set of electrical contacts;

a ferromagnetic element; and

a first face having the first set of electrical contacts and the ferromagnetic element disposed thereon;

a second component comprising;

a second set of electrical contacts;

a magnetic element producing a magnetic field; and

a second face having the second set of electrical contacts and the magnetic element disposed thereon;

a sensor; and

a switching element for enabling a flow of current;

wherein coupling the first component with the second component causes the first set of electrical contacts to form an electrical connection with the second set of electrical contacts;

wherein coupling the first component with the second component generates an attractive force between the ferromagnetic element and the magnetic element; and

wherein the sensor, responsive to detecting the magnetic field, is configured to cause the switching element to enable current to flow between the first set of electrical contacts and the second set of electrical contacts.

2. The apparatus of claim 1, wherein the ferromagnetic element is located substantially at the center of the first face.

3. The apparatus of claim 1, wherein the magnetic element is located substantially at the center of the second face.

4. The apparatus of claim 1, wherein the first set of electrical contacts and the second set of electrical contacts each comprise three electrical contacts.

5. The apparatus of claim 4, wherein each of the first and second sets of electrical contacts comprise hot, neutral and ground contacts.

6. The apparatus of claim 1, wherein the first face comprises a protruding portion having the ferromagnetic element disposed thereon, and wherein the second face comprises a recessed portion for accepting the protruding portion, the recessed portion having the magnetic element disposed thereon.

7. The apparatus of claim 6, wherein the first set of electrical contacts are disposed on a portion of the first face other than the protruding portion.

8. The apparatus of claim 6, wherein the second set of electrical contacts are disposed on a portion of the second face other than the recessed portion.

9. The apparatus of claim 1, wherein the first component is connected to a power source and the second component is connected to an electrical device, and wherein coupling the protruding portion to the recessed portion establishes an electrical path between the power source and the electrical device.

10. The apparatus of claim 1, wherein a surface of the first face and a surface of the second face have complementary shapes.

11. The apparatus of claim 1, wherein the first component and the second component can only be coupled in a predetermined orientation.

12. The apparatus of claim 1, wherein the attractive force has a magnitude of about 3 to 5 pounds.

13. The apparatus of claim 1, further comprising at least one light emitting diode, wherein the at least one light emitting diode is illuminated when the switching element is enabling the current flow.

14. The apparatus of claim 1, wherein the sensor is a Hall-effect sensor.

15. The apparatus of claim 1, wherein the switching element is a relay switch.

16. The apparatus of claim 1, further comprising a gasket configured to seal an interface between the first face and the second face when the first component and the second component are coupled.

17. A method comprising:

providing a first component, the first component comprising;

a first set of electrical contacts;

a ferromagnetic element; and

a first face having the first set of electrical contacts and the ferromagnetic element disposed thereon;

providing a second component, the second component comprising;

a second set of electrical contacts;

a magnetic element producing a magnetic field; and

a second face having the second set of electrical contacts and the magnetic element disposed thereon;

coupling the first component with the second component to;

generate an attractive force between the ferromagnetic element and the magnetic element; and

form an electrical connection between the first set of electrical contacts and the second set of electrical contacts;

detecting, by a sensor, the magnetic field; and

responsive to the sensor detecting the magnetic field, causing, by the sensor, a switching element to enable current to flow between the first set of electrical contacts and the second set of electrical contacts.

18. The method of claim 17, wherein the switching element has a default configuration preventing current from flowing, and wherein enabling current to flow comprises triggering the switching element to a configuration allowing current to flow.

19. The method of claim 18, wherein a surface of the first face of the first component and a surface of the second face of the second component have complementary shapes.