Systems and methods for packaging devices

• US 9,776,745 B2
• Filed: 05/02/2017
• Issued: 10/03/2017
• Est. Priority Date: 10/12/2015
• Status: Active Grant

• Current Assignee: CareFusion Germany 326 GmbH (Becton, Dickinson & Co)
• Original Assignee: CareFusion Germany 326 GmbH (Becton, Dickinson & Co)
• Inventors: Hellenbrand, Christoph
• Primary Examiner(s): HESS, DOUGLAS A
• Application Number:
  US15/584,681
• Publication Number:
  US 20170233117A1
• Time in Patent Office: 154 Days
• Field of Search: 19834108, 19834109, 1984641, 1984691, 198547, 198577, 198617
• CPC Class Codes: B65B 2220/14 Adding more than one type of material or article to the same package
• CPC Class Codes: B65B 41/00 Supplying or feeding container-forming sheets or wrapping material
• CPC Class Codes: B65B 5/06 Packaging groups of articles, the groups being treated as single articles
• CPC Class Codes: B65B 5/103 for packaging pills or tablets
• CPC Class Codes: B65G 2203/0275 Damage on the load carrier
• CPC Class Codes: B65G 43/06 interrupting the drive in case of driving element breakage; Braking or stopping loose load-carriers

Abstract

A method for operating a packaging device and a packaging device are provided. Guide units which are fastened to transporter of a transport unit are moved along a plurality of supply and dispensing units. The transporter is driven by a drive axle coupled to a motor and returned via a deflection axle, the motor being coupled to a control unit. The transporter and/or the deflection axle have a plurality of markings spaced at predefined intervals, and at least one travel difference or time difference between two markings is determined. The determined difference is compared to a setpoint value and the drive axle is stopped when a deviation between the setpoint value and the determined difference exceeds a threshold value.

Claims

1. A packaging device for individual pharmaceutical portions, the packaging device comprising:

a plurality of supply and dispensing units, a control unit, a drive axle, a deflection axle, and a motor coupled to the control unit;

a transport unit having first and second transporters, each transporter driven by the drive axle coupled to the motor and returned via the deflection axle, and each transporter having markings;

a plurality of guide units fastened to the first and second transporters;

a packaging unit; and

a sensor system coupled to the control unit, the sensor system and control unit configured to determine a difference between a marking on the first transporter and a marking on the second transporter,

wherein the control unit is configured to stop the drive axle when a deviation between the determined difference and a setpoint value exceeds a threshold value.

2. The packaging device of claim 1, wherein the determined difference between two markings is a travel difference.

3. The packaging device of claim 1, wherein the determined difference between two markings is a time difference.

4. The packaging device of claim 1, wherein the deviation is determined to indicate a rupture of one of the first and second transporters.

5. The packaging device of claim 1, wherein the deviation is determined to indicate a slow slippage of one of the first and second transporters.

6. The packaging device of claim 1, wherein the setpoint value corresponds to a determined difference for an error-free transport plus a defined error tolerance.

7. The packaging device of claim 1, wherein the sensor system has a first sensor system associated with the first transporter and a second sensor system associated with the second transporter.

8. The packaging device of claim 1, wherein the transport unit has at least one transporter guide coupled to the control unit, wherein the transporter guide stops the movement of the transporter when the deviation is determined.

9. The packaging device of claim 1, wherein the markings of the first and second transporters are provided by edges of guide units fastened to the first and second transporters.

10. The packaging device of claim 1, wherein the markings of the first and second transporters are provided by teeth on the first and second transporters.

11. The packaging device of claim 10, wherein at least one of the teeth has a first marking indicated by the beginning of the tooth and a second marking indicated by the end of the same tooth.

12. The packaging device of claim 11, wherein the sensor system records the first marking as a positive flank and the second marking as a negative flank.

13. The packaging device of claim 1, wherein the sensor system comprises one or more photoelectric barriers.

14. A method for operating a packaging device for individual pharmaceutical portions, the method comprising:

moving a plurality of guide units fastened to first and second transporters of a transport unit along a plurality of supply and dispensing units, the first and second transporters being driven by a drive axle coupled to a motor and returned via a deflection axle;

determining, by a control unit coupled to the motor, a difference between a first marking on the first transporter and a second marking on the second transporter;

comparing the determined difference to a corresponding setpoint value, the setpoint value corresponding to a determined difference for an error-free transport plus a defined error tolerance; and

stopping the drive axle when a deviation between the setpoint value and the determined difference exceeds a threshold value.

15. The method of claim 14, wherein the determined difference comprises one of a travel difference and a time difference.

16. The method of claim 14, wherein during the determination of the determined difference, the determination is ended after a predefined termination value is exceeded and the drive axle is stopped.

17. The method of claim 14, wherein a first deviation level over the threshold value indicates a rupture of one of the first and second transporters, and wherein a second deviation level over the threshold value indicates a slow slippage of one of the first and second transporters.

18. The method of claim 14, wherein the drive axle and the deflection axle are stopped when the deviation is determined to exceed the threshold value.

19. The method of claim 14, wherein the first and second markings comprise one of teeth of a deflection roller, teeth on the first and second transporters, and edges of guide units which are fastened to the first and second transporters.

20. A method for operating a packaging device for individual pharmaceutical portions, the method comprising:

driving a transporter of a transport unit with a drive axle coupled to a motor;

returning the transporter with a deflection axle;

moving a plurality of guide units fastened to first and second transporters along a plurality of supply and dispensing units to align delivery openings of the supply and dispensing units with receiving openings of the guide units;

determining a difference between a first marking on the first transporter and a second marking on the second transporter;

comparing the determined difference to a corresponding setpoint value to determine a deviation level;

stopping the drive axle if the deviation corresponds to one of a slow slippage and a rupture of either of the first and second transporters.