Apparatus and method for enhanced grading control

• US 9,777,465 B2
• Filed: 02/27/2015
• Issued: 10/03/2017
• Est. Priority Date: 09/04/2009
• Status: Active Grant

• Current Assignee: Philip Paull
• Original Assignee: Philip Paull
• Inventors: Paull, Philip
• Primary Examiner(s): Nguyen, Cuong H
• Application Number:
  US14/633,972
• Publication Number:
  US 20160010311A1
• Time in Patent Office: 949 Days
• Field of Search: 701 50, 702150, 702154, 60426, 414 4, 414699, 37348, 37404, 37443, 37379
• CPC Class Codes: E02F 3/32 working downwardly and towards the machine, e.g. with backhoes
• CPC Class Codes: E02F 3/3417 Buckets emptying by tilting E02F3/342, E02F3/345 take precedence
• CPC Class Codes: E02F 3/401 Buckets or forks comprising, for example, shock absorbers, supports or load striking scrapers to prevent overload
• CPC Class Codes: E02F 3/433 horizontal, e.g. self-levelling
• CPC Class Codes: E02F 3/434 providing automatic sequences of movements, e.g. automatic dumping or loading, automatic return-to-dig
• CPC Class Codes: E02F 3/436 for keeping the dipper in the horizontal position, e.g. self-levelling
• CPC Class Codes: E02F 3/437 providing automatic sequences of movements, e.g. linear excavation, keeping dipper angle constant
• CPC Class Codes: E02F 9/0875 Arrangement of valve arrangements on superstructures arrangement of hydraulic hoses E02F9/2275 takes precedence; valves per se E02F9/2267
• CPC Class Codes: E02F 9/2228 including an electronic controller
• CPC Class Codes: E02F 9/2275 Hoses and supports therefor and protection therefor
• CPC Class Codes: E02F 9/245 for preventing damage to underground objects during excavation, e.g. indicating buried pipes or the like detection of pipes in the ground F16L1/11
• CPC Class Codes: E02F 9/262 with follow-up actions to control the work tool, e.g. controller
• CPC Class Codes: E02F 9/265 with follow-up actions (e.g. control signals sent to actuate the work tool)

Abstract

A method of operating a digging machine, including damping the response of a boom hydraulic cylinder operationally connected to a boom arm and actuating a bucket hydraulic cylinder operationally connected to a bucket.

Claims

1. A digging machine, comprising:

a tractor portion;

at least one boom arm portion operationally connected to the tractor portion;

a bucket arm portion operationally connected to the at least one boom arm portion;

a bucket portion having a flat portion and operationally connected to the bucket arm portion;

a boom hydraulic piston portion operationally connected to the at least one boom arm portion;

a bucket hydraulic piston portion operationally connected to the bucket portion;

a hydraulic fluid source operationally connected to each respective hydraulic piston portion; and

a hydraulic valve operationally connected to the boom hydraulic piston portion and to the hydraulic fluid source;

a microprocessor;

a display operationally connected to the microprocessor; and

a first sensor operationally connected to the bucket portion and to the microprocessor;

wherein each respective hydraulic piston portion has a respective first and a respective second hydraulic fluid port formed therethrough;

wherein the hydraulic valve may be engaged to connect the respective first and second hydraulic fluid ports formed through the boom hydraulic piston portion in direct hydraulic communication with one another;

wherein the microprocessor is operationally connected to the hydraulic fluid source, to the hydraulic valve, and to each respective hydraulic pistons; and

wherein the microprocessor may be engaged to assist movement of the bucket portion through a predetermined digging profile;

wherein the microprocessor is further operable to calculate an elevation and an angle of the bucket portion to determine a bucket position and a bucket orientation and control the bucket portion to maintain a predetermined orientation angle;

wherein the hydraulic valve may be actuated to vary a flow of fluid to the hydraulic valve; and

wherein actuation of the boom hydraulic piston portion to retract the bucket portion when the valve is open moves the flat portion in a horizontal line towards the tractor portion, while maintain the flat portion in a horizontal orientation.

2. The digging machine of claim 1, wherein the at least one boom arm portion is the bucket arm portion.

5. The digging machine of claim 1, wherein actuation of the boom hydraulic piston portion to retract the bucket when the valve is open scissors the at least one boom arm portion and the bucket arm portion together.

6. The digging machine of claim 1, wherein the digging machine is a hoe.

7. The digging machine of claim 1 wherein the first sensor is selected from the group comprising angle sensors, line sensors, accelerometers, inclinometers, gyroscopes GPS transceivers, and combinations thereof.

8. The digging machine of claim 1, wherein the microprocessor is operable to:

initialize the digging machine;

calibrate the digging machine;

receive into memory the pre-excavation location of underground objects;

receive into memory the desired post-excavation landscape contours;

initialize excavation;

monitor excavation;

display the location of the bucket relative to the location of underground objects in real time;

maintain orientation of the bucket during excavation;

adjust trajectory of the bucket; and

halt excavation.

10. The digging machine of claim 1 further comprising:

a second sensor operationally connected to the bucket arm portion and to the microprocessor; and

a third sensor operationally connected to the at least one boom arm portion and to the microprocessor.

3. A method of automatically controlled digging, comprising:

connecting a fluidic input port and a fluidic outlet port of a boom hydraulic cylinder in fluidic communication with one another, wherein the boom hydraulic cylinder is operationally connected to a boom arm;

energizing a bucket hydraulic cylinder operationally connected to a bucket to orient the bucket to a predetermined orientation relative to earth;

displaying the locations of known underground objects to an operator;

urging the bucket through earth; and

displaying the position of the bucket relative to the known underground objects to the operator;

sending a first signal from a sensor operationally connected to the bucket to an electronic controller;

calculating a position and an orientation of the bucket; and

sending a second signal from the electronic controller to the bucket hydraulic cylinder to move the bucket;

wherein the bucket maintains the predetermined orientation as it moves through earth.

4. The method of claim 3, further comprising:

sending a first signal from a sensor operationally connected to the bucket to an electronic controller;

calculating a position and an orientation of the bucket;

sending a second signal from the electronic controller to the bucket hydraulic cylinder to move the bucket;

initializing a digging machine;

calibrating the digging machine;

initializing excavation;

monitoring excavation;

maintaining orientation of the bucket during excavation;

adjusting trajectory of the bucket; and

halting excavation.

9. The method of claim 4, further comprising:

calculating an elevation and an angle of the bucket to determine a bucket position and a bucket orientation;

controlling the bucket to a predetermined elevation and a predetermined angle;

initializing a flex hydraulic valve; and

actuating the bucket hydraulic cylinder.

13. The method of claim 3 and further comprising:

automatically preventing the bucket from intersecting a known underground object.

11. A method of operating a digging machine, comprising:

operationally connecting a sensor to a bucket having a flat portion with teeth extending therefrom;

operationally connecting an electronic controller to the sensor and to each respective hydraulic cylinder;

inputting a desired post excavation landscape contour into the electronic controller;

inputting locations of underground objects into the electronic controller;

automatically actuating a bucket hydraulic cylinder operationally connected to the bucket;

automatically controlling the bucket hydraulic cylinder to dig within predetermined parameters;

wherein the sensor is selected from the group comprising angle sensors, line sensors, accelerometers, inclinometers, gyroscopes GPS transceivers, and combinations thereof;

wherein a predetermined orientation of the flat portion may be maintained while moving through earth; and

wherein the flat portion may be moved in a straight line while its predetermined orientation is maintained.

12. The method of claim 11 and further comprising damping a response of a boom hydraulic cylinder operationally connected to a boom arm.

14. The method of claim 11, further comprising:

automatically initializing the digging machine;

automatically calibrating the digging machine;

initializing excavation;

automatically monitoring excavation;

automatically adjusting trajectory of the bucket; and

automatically halting excavation.

15. The method of claim 11, wherein the boom hydraulic cylinder has a fluidic input port and a fluidic outlet port, and wherein the boom hydraulic cylinder is damped by operationally connecting the fluidic input port and the fluidic outlet port in fluidic communication with one another.

16. The method of claim 11, and further comprising:

displaying the position of the bucket and the positions of underground objects relative to the position of the bucket in real time.