Light deflector and polygon mirror

• US 9,778,457 B2
• Filed: 02/06/2015
• Issued: 10/03/2017
• Est. Priority Date: 02/12/2014
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Hayakawa, Kazuhiro, Sakai, Toshio, Hoshino, Hidetaka, Fujitani, Junji
• Primary Examiner(s): Allen, Stephone B
• Assistant Examiner(s): Fissel, Travis
• Application Number:
  US14/616,165
• Publication Number:
  US 20150226958A1
• Time in Patent Office: 970 Days
• Field of Search: 3592001, 3591981, 3592007, 3592008, 3592012, 3592073, 3592161, 359855, 347256, 347257, 347261, 347260
• CPC Class Codes: G02B 26/12 using multifaceted mirrors
• CPC Class Codes: G02B 26/121 Mechanical drive devices for polygonal mirrors
• CPC Class Codes: G02B 5/09 Multifaceted or polygonal mirrors , e.g. polygonal scanning mirrors; Fresnel mirrors

Abstract

A light deflector includes: a polygon mirror made of plastic and having a plurality of reflecting surfaces; a motor including a rotor and configured to rotate the polygon mirror; and a pressing member configured to press the polygon mirror toward the rotor in an axial direction of the motor. The polygon mirror has a first surface having a polygonal shape, and a second surface opposite to the first surface in the axial direction and having a polygonal shape. The second surface faces the rotor. The polygon mirror includes a plurality of first contact portions configured to be in contact with and pressed by the pressing member, and the first contact portions are provided on the first surface at positions equally distant from an axis of the motor between each of vertices of the first surface and the axis of the motor.

Claims

1. A light deflector comprising:

a polygon mirror made of plastic and having a plurality of reflecting surfaces;

a motor including a rotary shaft, stator and a rotor, and configured to rotate the polygon mirror, the rotary shaft rotating with the rotor, and the rotor having a rotor surface facing toward the polygon mirror and a rotor-side protruding portion protruding from the rotor surface toward the polygon mirror; and

a pressing member configured to press the polygon mirror toward the rotor in an axial direction of the motor, the pressing member being fastened to the rotary shaft,

wherein the polygon mirror comprises;

a first surface having a polygonal shape,

a second surface opposite to the first surface in the axial direction and having a polygonal shape, the second surface facing the rotor;

a plurality of first contact portions provided on the first surface and configured to be in contact with and pressed by the pressing member;

a recessed portion recessed from a center area of the second surface and having a bottom, the recessed portion having a circular shape as viewed from the axial direction; and

a through-hole formed in the bottom of the recessed portion at a center of the bottom and penetrating through the polygon mirror in the axial direction, the through-hole having, a circular shape as viewed from the axial direction, and the through-hole having a diameter smaller than a diameter of the recessed portion,

wherein the number of the first contact portions is the same as the number of vertices of the first surface, and the first contact portions are provided at positions equally distant from an axis of the motor between each of vertices of the first surface and the axis of the motor, and

wherein the rotor-side protruding portion is in contact with the recessed portion in a radial direction of the recessed portion while an upper surface of the rotor-side protruding portion is spaced apart from the bottom of the recessed portion, and the rotary shaft is disposed to pass through the through-hole of the polygon mirror.

2. The light deflector according to claim 1, wherein the first contact portions protrude from the first surface of the polygon mirror.

3. The light deflector according to claim 2, wherein each of the first contact portions comprises a spherical surface.

4. The light deflector according to claim 2, wherein the polygon mirror further comprises a plurality of second contact portions configured to be in contact with the rotor, and the second contact portions are arranged on the second surface to overlap the first contact portions in the axial direction.

5. The light deflector according to claim 4, wherein the second contact portions protrude from the second surface.

6. The light deflector according to claim 1, wherein the first surface is shaped as a square.

7. The light deflector according to claim 6, wherein a distance from a center of the first surface to each of the first contact portions is in a range of 19-38% of a length of a diagonal line of the first surface.

8. A polygon mirror made of plastic and having a plurality of reflecting surfaces, the polygon mirror comprising:

a first surface having a polygonal shape and intersecting with the plurality of reflecting surfaces;

a second surface intersecting with the plurality of reflecting surfaces and opposite to the first surface;

a circular recessed portion formed at a center area of the second surface and configured to be recessed from the second surface, the circular recessed portion having a bottom surface;

a circular protruding portion protruding from the first surface and having a top surface, the circular protruding portion and the circular recessed portion overlapping one another in an axial direction orthogonal to the second surface;

a through-hole formed in the bottom surface of the circular recessed portion at a center of the bottom surface and penetrating through the top surface of the circular protruding portion in the axial direction, the through-hole having;

a circular shape as viewed from the axial direction, and the through-hole having a diameter smaller than a diameter of the circular recessed portion; and

a plurality of protrusions provided on the first surface,

wherein the number of the protrusions is the same as the number of vertices of the first surface, and the protrusions are provided at positions equal distant from a center of the first surface between each of vertices of the first surface and the center of the first surface.

9. The polygon mirror according to claim 8,

wherein a diameter of the circular protruding portion is equal to or greater than that of the circular recessed portion.

10. The polygon mirror according to claim 8, wherein the plurality of protrusions are provided outside the circular protruding portion, and each of the protrusions comprises a spherical surface.

11. The polygon mirror according to claim 8, wherein a depth of the circular recessed portion from the second surface is greater than a height of the circular protruding portion from the first surface.

12. A light deflector comprising:

a polygon mirror made of plastic and having a plurality of reflecting surfaces;

a motor including a rotary shaft, stator and rotor, and configured to rotate the polygon mirror, the rotary shaft rotating with the rotor; and

wherein the polygon mirror comprises;

a first surface intersecting with the plurality of reflecting surfaces;

a second surface intersecting with the plurality of reflecting surfaces and opposite to the first surface;

a circular recessed portion formed at a center area of the second surface and configured to be recessed from the second surface, the circular recessed portion having a bottom surface;

a circular protruding portion protruding from the first surface and having a top surface, the circular protruding portion and the circular recessed portion overlapping one another in an axial direction orthogonal to the second surface;

a through-hole formed in the bottom surface of the circular recessed portion at a center of the bottom surface and penetrating through the top surface of the circular protruding portion in the axial direction, the through-hole having a circular shape as viewed from the axial direction, and the through-hole having a diameter smaller than a diameter of the circular recessed portion; and

wherein the rotor is in contact with the circular recessed portion in a radial direction of the circular recessed portion while an upper surface of the rotor is spaced apart from the bottom surface of the circular recessed portion, and the rotary shaft is disposed to pass through the through-hole of the polygon mirror.

13. The light deflector according to claim 12,

wherein a diameter of the circular protruding portion is equal to or greater than that of the circular recessed portion.

14. The light deflector according to claim 12, wherein a spherical protrusion protruding from the first surface is provided outside the circular protruding portion.

15. The light deflector according to claim 14, wherein a a height of the spherical protrusion from the first surface is greater than a height of the circular protruding portion from the first surface.

16. The light deflector according to claim 12, wherein a depth of the circular recessed portion from the second surface is greater than a height of the circular protruding portion from the first surface.

17. The light deflector according to claim 12, wherein a depth of the circular recessed portion from the second surface is equal to or greater than half a distance between the first surface and the second surface.