Resistor with temperature coefficient of resistance (TCR) compensation

• US 9,779,860 B2
• Filed: 07/25/2016
• Issued: 10/03/2017
• Est. Priority Date: 09/04/2009
• Status: Active Grant

• Current Assignee: Vishay Dale Electronics, LLC (Vishay Intertechnology Incorporated)
• Original Assignee: Vishay Dale Electronics, LLC (Vishay Intertechnology Incorporated)
• Inventors: Smith, Clark L., Bertsch, Thomas L., Wyatt, Todd L., Veik, Thomas L.
• Primary Examiner(s): LEE, KYUNG S
• Application Number:
  US15/218,219
• Publication Number:
  US 20170025206A1
• Time in Patent Office: 435 Days
• Field of Search: 338 22 R
• CPC Class Codes: G01R 1/203 Resistors used for electric measuring, e.g. decade resistors standards, resistors for comparators, series resistors, shunts resistors in general H01C; microwave or radiowave terminations H01P1/26; coupling devices H01R
• CPC Class Codes: G01R 19/0092 measuring current only all subgroups of G01R19/00 take precedence
• CPC Class Codes: G01R 19/32 Compensating for temperature change
• CPC Class Codes: H01C 1/00 Details
• CPC Class Codes: H01C 1/148 the terminals embracing or surrounding the resistive element H01C1/142 takes precedence
• CPC Class Codes: H01C 17/232 Adjusting the temperature coefficient; Adjusting value of resistance by adjusting temperature coefficient of resistance
• CPC Class Codes: H01C 17/28 adapted for applying terminals
• CPC Class Codes: H01C 7/06 including means to minimise changes in resistance with changes in temperature
• CPC Class Codes: Y10T 29/49082 Resistor making
• CPC Class Codes: Y10T 29/49101 Applying terminal

Abstract

A current sense resistor and a method of manufacturing a current sensing resistor with temperature coefficient of resistance (TCR) compensation are disclosed. The resistor has a resistive strip disposed between two conductive strips. A pair of main terminals and a pair of voltage sense terminals are formed in the conductive strips. A pair of rough TCR calibration slots is located between the main terminals and the voltage sense terminals, each of the rough TCR calibration slots have a depth selected to obtain a negative starting TCR value observed at the voltage sense terminals. A fine TCR calibration slot is formed between the pair of voltage sense terminals.

Claims

1. A resistor having temperature coefficient of resistance (TCR) compensation, the resistor comprising:

a resistive strip disposed between a first conductive strip and a second conductive strip, the resistive strip having a first end and an opposite second end;

a first main terminal and a first voltage sense terminal formed in the first conductive strip separated by a first slot formed with a first opening at a first outer edge of the conductive strip and having a depth extending toward the resistive strip, the first main terminal being larger than the first voltage sense terminal;

a second main terminal and a second voltage sense terminal formed in the second conductive strip separated by a second slot formed with a second opening at a second outer edge of the conductive strip and having a depth extending toward the resistive strip, the second main terminal being larger than the second voltage sense terminal;

wherein the first outer edge and the second outer edge are on opposite sides of the resistor; and

a third slot formed with an opening at an edge of the first end of the resistive strip between the first and second voltage sense terminals.

2. The resistor of claim 1, wherein the first opening and the second opening face in opposite directions.

3. The resistor of claim 2, wherein at least a portion of the third slot extends only between the first voltage sense terminal and the second voltage sense terminal.

4. The resistor of claim 1, further comprising a fourth slot formed in the resistive strip between the first main terminal and the second main terminal.

5. The resistor of claim 4 wherein the fourth slot is formed at an edge of the second end of the resistive strip.

6. The resistor of claim 1, wherein the first main terminal and the first voltage sense terminal are formed contiguously in the first conductive strip, and wherein the second main terminal and the second voltage sense terminal are formed contiguously in the second conductive strip.

7. The resistor of claim 1, wherein the main terminals are positioned adjacent the second end of the resistive strip, and wherein the voltage sense terminals are positioned adjacent the first end of the resistive strip.

8. The resistor of claim 1, wherein the first slot and the second slot are formed only in the conductive strips.

9. The resistor of claim 1, wherein the third slot does not meet either the first slot or the second slot.

10. The resistor of claim 1, wherein a depth of at least one of the slots is selected to adjust a TCR value of the resistor.

11. A method of manufacturing a resistor with temperature coefficient of resistance (TCR) compensation, the method comprising:

attaching a resistive strip having a first end and an opposite second end to a connection side of a first conductive strip and a connection side of a second conductive strip, the resistive strip positioned between the first conductive strip and the second conductive strip;

forming a slot with a first opening at a first outer edge of the first conductive strip having a depth extending toward the resistive strip, the slot dividing the first conductive strip into a first main terminal and a first voltage sense terminal, the first main terminal being larger than the first voltage sense terminal;

forming a slot with a second opening at a second outer edge of the second conductive strip having a depth extending toward the resistive strip, the slot dividing the second conductive strip into a second main terminal and a second voltage sense terminal, the second main terminal being larger than the second voltage sense terminal;

wherein the first outer edge and the second outer edge are on opposite sides of the resistor; and

forming a third slot with an opening at an edge of the first end of the resistive strip between the first voltage sense terminal and the second voltage sense terminal.

12. The method of claim 11, wherein the first opening and the second opening face in opposite directions.

13. The method of claim 12, wherein at least a portion of the third slot extends only between the first voltage sense terminal and the second voltage sense terminal.

14. The method of claim 11, further comprising forming a fourth slot in the resistive strip between the first main terminal and the second main terminal.

15. The method of claim 14, wherein the fourth slot is formed at an edge of the resistive strip.

16. The method of claim 11, wherein the first main terminal and the first voltage sense terminal are formed contiguously in the first conductive strip, and wherein the second main terminal and the second voltage sense terminal are formed contiguously in the second conductive strip.

17. The method of claim 11, wherein the main terminals are positioned adjacent the second end of the resistive strip, and wherein the voltage sense terminals are positioned adjacent the first end of the resistive strip.

18. The method of claim 11, wherein the first slot and the second slot are formed only in the conductive strips.

19. The method of claim 11, wherein the third slot does not meet either the first slot or the second slot.

20. The resistor of claim 11, wherein a depth of at least one of the slots is selected to adjust a TCR value of the resistor.