Single-use biomedical sensors

• US 9,782,095 B2
• Filed: 12/16/2011
• Issued: 10/10/2017
• Est. Priority Date: 12/20/2010
• Status: Active Grant

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Ylostalo, Antti Kustaa Antipas, Virtanen, Juha Petri
• Primary Examiner(s): Stoklosa, Joseph
• Assistant Examiner(s): ANTISKAY, BRIAN MICHAEL
• Application Number:
  US13/328,035
• Publication Number:
  US 20120209102A1
• Time in Patent Office: 2,125 Days
• Field of Search: 600372, 600382, 600384, 600386, 600388, 600391-393, 600508-509
• CPC Class Codes: A61B 2560/0412 Low-profile patch shaped housings
• CPC Class Codes: A61B 2562/0215 Silver or silver chloride containing
• CPC Class Codes: A61B 2562/0217 Electrolyte containing
• CPC Class Codes: A61B 2562/125 characterised by the manufacture of electrodes
• CPC Class Codes: A61B 2562/164 the sensor is mounted in or on a conformable substrate or carrier
• CPC Class Codes: A61B 5/0006 ECG or EEG signals
• CPC Class Codes: A61B 5/25 Bioelectric electrodes therefor
• CPC Class Codes: A61B 5/259 using conductive adhesive means, e.g. gels
• CPC Class Codes: A61B 5/291 for electroencephalography [EEG]
• CPC Class Codes: A61B 5/296 for electromyography [EMG]
• CPC Class Codes: A61B 5/6833 Adhesive patches

Abstract

A disposable self-powered biomedical sensor comprises a printed wet electrode on a substrate sheet. The wet electrode is provided with an electrolyte element to enhance the electrical contact with a surface to be measured. Moreover, a printed battery encapsulated in a hermetically sealed compartment is provided on the substrate sheet. The disposable self-powered sensor can be stored within an enclosure or a package which provides a proper atmosphere to prevent the drying of the electrolyte and prolong the shelf life of the sensors.

Claims

1. A biomedical sensor, comprising:

a substrate sheet;

at least one electrode printed directly on a first surface of the substrate sheet, the at least one electrode being provided with an electrolyte element to enhance electrical contact with a surface to be measured;

a hermetically sealed compartment disposed on a second surface of the substrate sheet;

at least one printable soft battery disposed within the hermetically sealed compartment, the hermetically sealed compartment comprising;

a first humidity-proof material layer between the second surface of the substrate sheet and the battery; and

a second humidity-proof material layer on a side of the battery opposite the second surface of the substrate sheet;

the biomedical sensor further comprising a venting opening extending through the second humidity proof material layer of the hermetically sealed compartment; and

a removable humidity resistant patch over the venting opening.

2. A biomedical sensor according to claim 1, wherein one of the first humidity-proof material layer and the second humidity-proof material layer comprises the substrate sheet itself made of humidity-proof material or chemically treated to be humidity-proof.

3. A biomedical sensor according to claim 1, wherein one of the first humidity-proof material layer and second humidity-proof material layer comprises a humidity-proof material layer covering a top of the printed soft battery.

4. A biomedical sensor according to claim 1 wherein at least one of the first humidity-proof material layer and the second humidity-proof material layer comprises a metal layer or a dielectric layer.

5. A biomedical sensor according to claim 1, wherein the soft battery is manufactured in the same printing process with the remaining components of the electrode and covered by printing or laminating or other relevant process with a humidity-proof layer.

6. A biomedical sensor according to claim 1, wherein the soft battery is manufactured separately, attached on top of an electrode substrate sheet, and covered by printing or laminating or other relevant process with a humidity-proof layer.

7. A biomedical sensor according to claim 1, wherein the soft battery is manufactured separately, encapsulated hermetically with a humidity resistant material, and the hermetically encapsulated soft battery is attached on top of an electrode substrate sheet.

8. A biomedical sensor according to claim 1, wherein the hermetically sealed compartment comprises one or more of the following characteristics:

the hermetically sealed compartment is capable of accommodating to a pressure of gases created inside the soft battery during one or more of storage or use of the sensor;

or

the hermetically sealed compartment comprises a gas permeable area closed by the removable closure member during storage, the removable closure member being opened when use of the sensor is started so as to vent out gases created inside the soft battery through the gas permeable area.

9. A biomedical sensor according to claim 1, comprising an electronic circuit energized from the soft battery.

10. A biomedical sensor according to claim 9, wherein the electronic circuit is configured for wireless transmission of biomedical measurement data.

11. A biomedical sensor according to claim 9, wherein the electronic circuit is configured to store biomedical measurement data.

12. A biomedical sensor according to claim 9, wherein the electronic circuit is configured to process biomedical measurement data.

18. A hermitically sealed package according to claim 1, wherein the hermetically sealed compartment is capable of accommodating to a pressure of gases created inside the soft battery during storage, and/or during use of the sensor.

13. A hermitically sealed package containing a biomedical sensor, the biomedical sensor further comprising:

a substrate sheet;

at least one electrode printed directly on a first surface of the substrate sheet, the at least one electrode being provided with an electrolyte element to enhance electrical contact with a surface to be measured; and

a hermetically sealed compartment disposed on a second surface of the substrate sheet;

at least one printable soft battery disposed within the hermetically sealed compartment, the hermetically sealed compartment comprising;

a first humidity-proof material layer between the second surface of the substrate sheet and the battery; and

a second humidity-proof material layer on a side of the battery opposite the second surface of the substrate sheet;

the biomedical sensor further comprising a venting opening extending through the second humidity proof material layer of the hermetically sealed compartment; and

a removable humidity resistant patch over the venting opening.

14. A hermitically sealed package according to claim 13, wherein the package is a pouch made of aluminum foil.

15. A hermitically sealed package according to claim 13, wherein the soft battery is manufactured in the same printing process with the remaining components of the electrode and covered by printing or laminating or other relevant process with a humidity-proof layer.

16. A hermitically sealed package according to claim 13, wherein the soft battery is manufactured separately, attached on top of an electrode substrate sheet, and covered by printing or laminating or other relevant process with a humidity-proof layer.

17. A hermitically sealed package according to claim 13, wherein the soft battery is manufactured separately, encapsulated hermetically with a humidity resistant material, and the hermetically encapsulated soft battery is attached on top of an electrode substrate sheet.

19. A hermitically sealed package according to claim 13, wherein the hermetically sealed compartment comprises a gas permeable area closed by the removable closure member during storage, the removable closure member being opened when use of the sensor is started so as to vent out gases created inside the soft battery through the opening or a gas permeable area.