Vasculature occlusion device detachment system with tapered corewire and heater activated fiber detachment

• US 9,782,178 B2
• Filed: 09/19/2014
• Issued: 10/10/2017
• Est. Priority Date: 09/19/2014
• Status: Expired due to Fees

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Inventors: Lorenzo, Juan A.
• Primary Examiner(s): David, Shaun L
• Application Number:
  US14/491,109
• Publication Number:
  US 20160081693A1
• Time in Patent Office: 1,117 Days
• CPC Class Codes: A61B 17/12022 Occluding by internal devices, e.g. balloons or releasable wires plugging an opening in the wall of an organ A61B17/0057; occluders for the cervical canal A61F6/146; vas deferens occluders A61F6/20
• CPC Class Codes: A61B 17/12109 in a blood vessel
• CPC Class Codes: A61B 17/12113 within an aneurysm
• CPC Class Codes: A61B 17/1214 Coils or wires
• CPC Class Codes: A61B 17/12154 having stretch limiting means
• CPC Class Codes: A61B 2017/00929 isolating electrical current
• CPC Class Codes: A61B 2017/12068 detachable by heat
• CPC Class Codes: A61B 2017/1209 detachable by electrical current or potential, e.g. electroactive polymer

Abstract

A vasculature occlusion device detachment system including a heating element of a predetermined resistivity. A coil securing suture terminates in a proximal bead retained within the heating element while the distal end of the coil securing suture extends beyond the distal end of the heating element and is attached to the proximal end of the vasculature occlusion device. The coil securing suture is independently rotatable of the heating element 360 degrees about a longitudinal axis extending therethrough the heating element. A power source applies electrical current to the heating element via an electrically conductive corewire and separate insulated electrically conductive wire to increase its resistance and, as a result of the heat produced, sever the coil securing suture.

Claims

1. A vasculature occlusion device detachment system comprising:

a heating element of a predetermined resistivity;

the heating element having a proximal end and an opposite distal end;

a coil securing suture having a distal end and an opposite proximal end;

the proximal end of the coil securing suture terminating in a proximal bead retained within the heating element while the distal end of the coil securing suture extends beyond the distal end of the heating element;

the coil securing suture being rotatable, independently of the heating element, 360 degrees about a longitudinal axis extending therethrough the heating element;

an electrically conductive corewire having a proximal end and an opposite distal end;

the distal end of the electrically conductive corewire being, connected to the proximal end of the heating element; and

an insulated, electrically conductive wire separate from the electrically conductive corewire;

the insulated electrically conductive wire having a proximal end and an opposite distal end;

the distal end of the insulated electrically conductive wire being secured to the heating element at a heating-element-to-conductive wire connection;

wherein the heating element comprises a helically wound coil comprising a plurality of windings forming a proximal end, an opposite distal end and a central lumen defined longitudinally therethrough from the proximal to the distal end of the helically wound coil;

extending distally from the distal end of the helically wound coil is a substantially straight trailing section of coil bent backwards and threaded through the central lumen towards the proximal end of the helically wound coil foaming a primary distal loop disposed in a distal direction beyond the distal end of the helically wound coil;

a terminating end of the straight trailing section of the heating element extends beyond the proximal end of the helically wound coil;

the primary distal loop is bent approximately 90 degrees from an axial plane of the helically wound coil to configure a pre-formed heating element distal loop;

wherein the proximal bead is disposed entirely within the pre-formed heating element distal loop, not in the central lumen of the helically wound coil.

2. The system in accordance with claim 1, further comprising a power source electrically connected to the respective proximal ends of the electrically conductive corewire and the insulated electrically conductive wire.

3. The system in accordance with claim 1, wherein the coil securing suture is made of a temperature sensitive polymer.

4. The system in accordance with claim 1, wherein the electrically conductive corewire is tapered from its proximal end towards is distal end.

5. The system in accordance with claim 1, further comprising a vasculature occlusion device having a proximal end and an opposite distal end;

the distal end of the coil securing suture being secured to the proximal end of the vasculature occlusion device;

the heating element being independently rotatable relative to that of the vasculature occlusion device 360 degrees about a longitudinal axis of the heating element.

6. The system in accordance with claim 1, wherein the electrically conductive corewire does not have a lumen defined therein.

7. The system in accordance with claim 1, wherein a non-conductive coating is disposed on an exterior surface of the electrically conductive corewire.

8. The system in accordance with claim 1, wherein an axial length of the heating element is in a range between approximately 1 mm and approximately 3 mm.

9. The system in accordance with claim 1, wherein the helically wound coil has a substantially constant inner diameter;

and an outer diameter of the proximal bead is smaller than the inner diameter of the helically wound heating element.

10. The system in accordance with claim 1, wherein the proximal bead is retained between a distal end of the pre-formed heating element distal loop and the distal end of the helically wound coil.

11. The system in accordance with claim 1, wherein the straight trailing section of the heating element is connected to the distal end of the electrically conductive corewire;

and further comprising an insulation junction sleeve covering at least a portion of an interface between the straight trailing section of the heating element and the distal end of the electrically conductive corewire.

12. The system in accordance with claim 1, further comprising a protective sleeve enclosing a portion of the heating element while leaving exposed a region of the heating element proximate the heating-element-to-conductive-wire connection.

13. A method of using the vasculature occlusion device detachment system in accordance with claim 1, comprising the steps of:

securing the distal end of the coil securing suture to a proximal end of a vasculature occlusion device;

advancing the vasculature occlusion device via a delivery catheter through a human body using the electrically conductive corewire;

positioning the vasculature occlusion device at a target site the human body;

applying an electrical current powered by a power source to the electrically conductive corewire and insulated electrically conductive wire;

as a result of the applied electrical current, increasing a resistance of the heating element in a region of the heating-element-to-conductive wire connection;

generating sufficient heat due to the increased resistance to melt and sever the coil securing suture at the region proximate the heating-element-to-conductive wire connection thereby releasing the vasculature occlusive device from the heating element; and

withdrawing from the human body by pulling in a proximal direction the delivery catheter, the heating element and the electrically conductive corewire, while leaving at the target site in the human body the vasculature occlusive device.

14. The method in accordance with claim 13, wherein the heating element being independently rotatable relative to that of the vasculature occlusion device 360 degrees about a longitudinal axis extending axially through the heating element and vasculature occlusion device.