Truck mounted extensible conveyor system

• US 9,783,093 B1
• Filed: 03/28/2016
• Issued: 10/10/2017
• Est. Priority Date: 03/28/2016
• Status: Active Grant

• Current Assignee: Custom Truck & Equipment, LLC
• Original Assignee: Custom Truck & Equipment, LLC
• Inventors: Esch, James H.
• Primary Examiner(s): HESS, DOUGLAS A
• Application Number:
  US15/082,133
• Publication Number:
  US 20170274811A1
• Time in Patent Office: 561 Days
• Field of Search: 198315, 198317, 198812, 198813, 414501, 414502, 414523
• CPC Class Codes: B60P 1/36 using endless chains or belts thereon
• CPC Class Codes: B65G 21/14 to allow adjustment of length or configuration of load-carrier or traction element varying speed of conveyance by adjusting configuration of load-carrier B65G23/00; tensioning arrangements for belt or chain B65G23/44
• CPC Class Codes: B65G 41/002 Pivotably mounted
• CPC Class Codes: B65G 41/008 frames mounted on wheels or caterpillar for movement on rail tracks B65G41/02

Abstract

A truck mounted conveyor system for transporting building materials to a station remote from the truck. The truck with conveyor system comprises a base platform mounted to the truck frame and an inner boom pivotally mounted to the base platform and configured to extend outward of said bed platform over a range of elevations and azimuths. The outer boom pivotally secured to the inner boom with a continuous conveyor belt circumscribing the inner and outer booms. The inner boom including a tensioner mechanism for maintaining a predetermined tension in the conveyor belt wherein the combination of inner boom and outer boom can be configured to minimize the overall length of the conveyor system while in transit in order to comply with applicable state overall vehicle length regulations and also maximize conveyor system length during conveying operations.

Claims

1. A mobile power driven conveyor for moving packages or other objects to and from various elevated locations, comprising:

a base element secured to a frame of a vehicle;

an inner boom structure rotatably secured to the base element;

an outer boom structure pivotally secured to the inner boom;

a conveyor belt extending along the inner and outer boom and over a plurality of support members to form an upper conveying flight along top portions of the inner and outer booms and a return flight along lower portions of the inner and outer booms; and

a conveyor belt tensioning mechanism disposed within the inner boom structure wherein when in a conveying mode the inner and outer booms are capable of being aligned with one another to increase the overall length of the conveyor and when in a highway mode are configurable at roughly a 90 degree angle to one another.

2. The mobile power driven conveyor for moving packages or other objects to and from various elevated locations of claim 1, wherein a lift cylinder with a first end secured to the base element and a second end secured to the inner boom controls elevation of the inner boom.

3. The mobile power driven conveyor for moving packages or other objects to and from various elevated locations of claim 1, wherein the lift cylinder is hydraulically operated.

4. The mobile power driven conveyor for moving packages or other objects to and from various elevated locations of claim 1, wherein a fold cylinder with a first end secured to the first elongated boom structure and the second end secured to the second elongated boom structure controls elevation of the second elongated boom structure.

5. The mobile power driven conveyor for moving packages or other objects to and from various elevated locations of claim 4, wherein the fold cylinder is hydraulically operated.

6. The mobile power driven conveyor for moving packages or other objects to and from various elevated locations of claim 1, wherein the conveyor belt tensioning mechanism utilizes shaft mounted tension adjustable idler rollers for obtaining the desired belt tension.

7. The mobile power driven conveyor for moving packages or other objects to and from various elevated locations of claim 6, wherein at least one linearly displaceable bearing housing facilitates the application of tension to the conveyor belt.

8. The mobile power driven conveyor for moving packages or other objects to and from various elevated locations of claim 7, wherein a slotted bearing housing laterally translates on upper and lower slides mounted to a housing panel secured to side panels of the inner boom.

9. The mobile power driven conveyor for moving packages and other objects to and from various elevated locations of claim 1, wherein conveyor lugs are secured across the conveyor belt at spaced intervals for preventing slippage of the packages or other objects when the first and second elongated boom are in an elevated orientation.

10. A truck mounted material transfer unit comprising:

a base unit;

an inner boom rotationally secured to the based unit;

an outer boom pivotally secured to the inner boom;

a conveyor belt circumscribing the inner and outer boom and at least one conveyor drive pulley; and

a tensioning system for removing excess slack in the conveyor belt.

11. A material transfer unit according to claim 10 wherein the inner boom further comprises at least one swivel attachment configured to rotate the outer boom.

12. A material transfer unit according to claim 10 wherein the conveyor further comprises a tensioner assembly for adjusting tension in the conveyor belt.

13. A truck with a conveyor system for transporting building materials to a station remote from the truck, the truck having a bed from which materials may be serially added to the conveyor system and then removed from the conveyor system at a remote station, the truck with conveyor system comprising:

a base platform mounted to the truck bed;

an inner boom rotationally mounted to the base platform and configured to extend outward from the bed platform over a range of elevations and directions;

an outer boom pivotally secured to the inner boom;

a continuous conveyor belt circumscribing the inner and outer booms; and

an inner boom tensioner mechanism for maintaining a predetermined tension in the conveyor belt wherein the combination of inner boom and outer boom can be configured to minimize the overall length of the conveyor system while in transit in order to comply with applicable state overall vehicle length regulations and also maximize conveyor system length during conveying operations.

14. The truck with a conveyor system of claim 13, wherein a first lift cylinder with a first end pivotally secured to a shaft extending between first and second vertical support members and a second end secured to the inner boom, the first lift cylinder configured to control elevation of the inner boom.

15. The truck with a conveyor system of claim 14, wherein the first lift cylinder is hydraulically operated.

16. The truck with a conveyor system of claim 15, wherein a second lift cylinder with a first end secured to the first inner boom structure and a second end secured to the outer boom structure controls elevation of the outer boom.

17. The truck with a conveyor system of claim 16, wherein the second lift cylinder is hydraulically operated.

18. The truck with a conveyor system of claim 13, wherein a conveyor belt tensioning mechanism utilizes shaft mounted tension adjustable idler rollers for maintaining the desired belt tension.

19. The truck with a conveyor system of claim 18, wherein at least one linearly displaceable bearing housing facilitates the application of tension to the idler rollers.

20. The truck with a conveyor system of claim 19, wherein the bearing housing laterally translates on upper and lower rails.

21. The truck with a conveyor system of claim 13, wherein conveyor lugs are secured across the conveyor belt at spaced intervals for preventing slippage of the packages or other objects when the first and second elongated boom are in an elevated orientation.

22. A mobile power driven conveyor for moving packages or other objects to and from various elevated locations, comprising:

a base element secured to a frame of a vehicle;

a support element, rotatably secured to the base element;

an inner boom structure rotatably secured to the support element;

an outer boom structure rotatably secured to the inner boom;

a conveyor belt extending along the inner and outer boom and over a plurality of support members to form an upper conveying flight along top portions of the inner and outer booms and a return flight along lower portions of the inner and outer booms; and

a conveyor belt tensioning mechanism disposed within the inner boom structure wherein when in a conveying mode the inner and outer booms are capable of being aligned with one another to increase the overall length of the conveyor and when in a highway mode are configurable at roughly a 90 degree angle to one another.

23. The mobile power driven conveyor of claim 22, wherein the support element is comprised of at least two closely spaced vertically oriented plates.