Article alignment apparatus for aligning article on conveyor

• US 9,783,371 B2
• Filed: 06/30/2015
• Issued: 10/10/2017
• Est. Priority Date: 07/04/2014
• Status: Active Grant

• Current Assignee: Fanuc Corporation
• Original Assignee: Fanuc Corporation
• Inventors: Ooba, Masafumi
• Primary Examiner(s): LOGAN, KYLE O
• Application Number:
  US14/755,295
• Publication Number:
  US 20160001983A1
• Time in Patent Office: 833 Days
• Field of Search: 700218
• CPC Class Codes: B65G 37/00 Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes series of co-operating belt conveyor units B65G15/22; series of co-operating chain conveyor units B65G17/26; sequence control of combined conveyors B65G43/10
• CPC Class Codes: B65G 43/08 Control devices operated by article or material being fed, conveyed or discharged and controlling the discharging devices B65G47/42
• CPC Class Codes: B65G 47/14 arranging or orientating the articles by mechanical or pneumatic means during feeding during transit by conveyor B65G47/24, B65G47/26
• CPC Class Codes: G05B 19/4182 manipulators and conveyor only
• CPC Class Codes: G05B 2219/31048 Project on workpiece, image of finished workpiece, info or a spot
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

An article alignment apparatus includes an interval setting unit configured to specify a distance between articles aligned along a movement direction of a conveyor, a movement amount acquisition unit configured to acquire a movement amount of a placement portion of the conveyor from a detector, a virtual target generation unit configured to generate a virtual target which serves as a reference in positioning the article on the placement portion, before a robot executes a placement operation of the article, and a placement operation execution unit configured to place the article within the virtual target by tracking the virtual target moving together with the conveyor based on information detected by the detector.

Claims

1. An article alignment apparatus, comprising:

a conveyor which includes a placement portion on which an article is placed, and a detector for detecting a movement amount of the placement portion;

a robot which includes a tool capable of holding an article and is configured to successively place an article or a group of articles having a predetermined positional relationship relative to each other, in alignment on the placement portion along a movement direction of the conveyor;

an interval setting unit configured to set a distance between articles or a distance between groups of articles to be placed in alignment along the movement direction of the conveyor;

a movement amount acquisition unit configured to acquire a movement amount of the placement portion from the detector;

a virtual target generation unit configured to successively generate, before the robot executes a placement operation of an article or a group of articles, virtual targets which serve as a reference in positioning the article on the placement portion directly on the conveyor, the virtual targets each having a plurality of placement positions within a predefined area and being separated from each other by a distance which is determined according to the distance between the articles or the distance between the groups of articles specified by the interval setting unit, each of the plurality of placement positions set at any position within the predefined area of the virtual target; and

a placement operation execution unit configured to place the article or the group of articles directly on the conveyor at least one of the placement locations selected within the predefined area of the virtual target by tracking the virtual target moving together with the placement portion based on information detected by the detector.

2. The article alignment apparatus according to claim 1, wherein the article or the group of articles is placed at a given position within the virtual target.

3. The article alignment apparatus according to claim 1, wherein the virtual target is a virtual tray including at least one placement position.