Thermal gradient fluid header for multiple heating and cooling systems

• US 9,784,458 B2
• Filed: 06/30/2015
• Issued: 10/10/2017
• Est. Priority Date: 07/03/2008
• Status: Active Grant

• Current Assignee: Weston IP LLC
• Original Assignee: Weston IP LLC
• Inventors: Weston, Jeffrey A.
• Primary Examiner(s): CIRIC, LJILJANA V
• Application Number:
  US14/545,881
• Publication Number:
  US 20160040893A1
• Time in Patent Office: 833 Days
• Field of Search: 165205, 165210, 165211, 622386, 62188, 62118, 62160, 62 98
• CPC Class Codes: F24D 11/0221 combined with solar energy
• CPC Class Codes: F24D 2200/11 Geothermal energy
• CPC Class Codes: F24D 2200/12 Heat pump
• CPC Class Codes: F24D 2200/14 Solar energy
• CPC Class Codes: F24D 2200/24 Refrigeration
• CPC Class Codes: F24D 3/02 with forced circulation, e.g. by pumps pump constructions F04
• CPC Class Codes: F24F 2005/0025 using heat exchange fluid storage tanks
• CPC Class Codes: F24F 2011/0006 using low temperature external supply air to assist cooling
• CPC Class Codes: F24F 3/06 characterised by the arrangements for the supply of heat-exchange fluid for the subsequent treatment of primary air in the room units
• CPC Class Codes: F24F 5/0003 Exclusively-fluid systems
• CPC Class Codes: Y02B 10/20 Solar thermal
• CPC Class Codes: Y02B 10/40 Geothermal heat-pumps
• CPC Class Codes: Y02B 10/70 Hybrid systems, e.g. uninterruptible or back-up power supplies integrating renewable energies
• CPC Class Codes: Y02B 30/12 Hot water central heating systems using heat pumps
• CPC Class Codes: Y02B 30/52 Heat recovery pumps, i.e. heat pump based systems or units able to transfer the thermal energy from one area of the premises or part of the facilities to a different one, improving the overall efficiency

Abstract

Apparatus and method for heating/cooling buildings and other facilities. An elongate pipe filled with water or other fluid medium forms a thermal gradient header having temperature zones that are progressively warmer towards one end and cooler towards the other. Multiple heating/cooling systems are connected to the header so as to draw fluid from zones that are closest in temperature to the optimal intake temperature of each system, and to discharge fluid back to the header at zones that are closest to the temperature to the optimal output temperature of each system, allowing each heating/cooling system to take advantage of the thermal output of other systems. The pipe forming the thermal gradient header may be routed back and forth in the facility to define a series of legs containing the different temperature zones. A boiler or other source may supply makeup heat to the thermal gradient header, and excess heat may be sent from the header to a ground field or other thermal reservoir for later use.

Claims

1. Apparatus for increasing efficiency of heating and cooling systems for buildings and other facilities, said apparatus comprising:

an elongate thermal gradient header having at least one zone containing fluid at a relatively higher temperature and at least one zone containing fluid at a relatively lower temperature; and

a plurality of heating/cooling systems that draw said fluid from said thermal gradient header and discharge said fluid back thereto, each of the heating/cooling systems having an intake connected to a first one of the zones of the header that contains said fluid at a temperature closer to an optimal intake temperature of the heating/cooling system, and a discharge connected to a second of said zones that contains said fluid at a temperature that is closer to an optimal discharge temperature of said system.

2. The apparatus of claim 1, wherein said plurality of heating/cooling systems comprises:

multiple heat/cooling systems that operate in combination in a facility, that are connected to said thermal gradient header such that at least one of said systems draws from a zone of said header fluid that has been discharged to said zone by at least one other of said heating/cooling systems.

3. The apparatus of claim 2, wherein said thermal gradient header comprises:

an elongate pipe containing said fluid.

4. The apparatus of claim 3, wherein said fluid contained in said elongate pipe is water.

5. The apparatus of claim 3, wherein said zones of said header comprise:

temperature zones formed by legs of said elongate pipe that are routed through said facility.

6. The apparatus of claim 5, wherein said heating/cooling systems connected to said thermal gradient header comprise:

heating/cooling systems connected to said legs and said pipe that are routed through said facility.

7. The apparatus of claim 6, wherein said heating/cooling systems are selected from the group consisting of:

heat pumps;

air handling units;

air conditioning units;

refrigeration units;

water heaters;

ice plants;

and combinations thereof.

8. The apparatus of claim 3, further comprising:

means connected to said thermal gradient header for providing makeup heat as necessary.

9. The apparatus of claim 8, wherein said means for providing makeup heat comprises:

a boiler heat exchanger.

10. The apparatus of claim 3, further comprising:

means connected to said thermal gradient header for rejecting excess heat as necessary.

11. The apparatus of claim 10, wherein said means for rejecting excess heat comprises:

a fluid cooler.

12. The apparatus of claim 10, wherein said means for rejecting excess heat comprises:

a thermal reservoir from which heat may be recovered during a subsequent period of operation.

13. The apparatus of claim 12, wherein said thermal reservoir comprises:

a ground source thermal field.

14. The apparatus of claim 3, wherein said thermal gradient header comprises:

multiple legs, each leg containing fluid at progressively cooler temperatures from hot to cold.

15. The apparatus of claim 14, wherein said multiple legs of said thermal gradient header comprise, progressively:

a hot water leg;

a warm water leg;

a cool weather leg; and

a chilled water leg.

16. The apparatus of claim 15, wherein said legs of said thermal gradient header comprises:

legs defined by runs of said pipe routed with said facility.

17. The apparatus of claim 16, wherein said rungs of said pipe are routed back and forth between a mechanical room and distribution areas of said facility.

18. The apparatus of claim 15, further comprising:

a plurality of pumps associated with said heating/cooling systems, that each circulate said fluid from a first leg of said header, through said associated system, and back to a second leg of said header.

19. The apparatus of claim 18, further comprising:

a plurality of intake and discharge lines connecting said heating/cooling systems to said header, through which said fluid is circulated by said pumps.

20. The apparatus of claim 19, further comprising:

one or more crossover lines that interconnect said intake and discharge lines, so that said fluid can be selectively circulated through said heating/cooling systems without being drawn from/discharged to said thermal gradient header.

21. The apparatus of claim 19, further comprising:

one or more control valves that are selectively operable to allow said pumps associated with said heating/cooling systems to draw from/discharge to different legs of said thermal gradient header depending on operating conditions of said heating/cooling systems.

22. A method for increasing efficiency of heating and cooling systems for buildings and other facilities, said method comprising the steps of:

providing an elongate thermal gradient header having at least one zone containing a fluid at a relatively higher temperature and at least one zone containing said fluid at a relatively lower temperature; and

supplying said fluid from the thermal gradient header to a plurality of heating/cooling systems, the step of supplying said fluid from the thermal gradient header to said plurality of heating/cooling systems comprising drawing said fluid from said thermal gradient header for each heating/cooling system from a first one of the zones that contains said fluid at a temperature closer to an optimal intake temperature of that system, and then discharging said fluid from the system to a second of the zones of the header that contains the fluid at a temperature that is closer to an optimal discharge temperature of that system.

23. The method of claim 22, wherein the step of discharging said fluid back to said second zone of said thermal gradient header comprises:

discharging said fluid back at a lower temperature/higher temperature than that at which said fluid is drawn from said first zone of said header.

24. The method of claim 23, wherein the step of supplying fluid from said thermal gradient header to a plurality of heating/cooling systems comprises:

supplying said fluid to multiple/heating systems that operate in combination in a facility, said heating/cooling systems being connected to said thermal gradient header so that certain of said systems draw from zones of said header fluid that has been discharged to said zones at near optimal intake temperatures by others of said heating/cooling systems.

25. The method of claim 24, wherein the step of providing a thermal gradient header comprises:

providing an elongate pipe that contains said fluid.

26. The method of claim 25, wherein said fluid is water.

27. The method of claim 25, wherein the step of providing said thermal gradient header further comprises:

routing said elongate pipe in said facility so as to form multiple legs of said header that define said temperature zones thereof, said temperature zones containing said fluid at progressively cooler temperatures from hot to cold.

28. The method of claim 27, wherein the step of providing fluid from said thermal gradient header to said plurality of heating/cooling systems comprises:

drawing fluid from supply legs of said header using pumps that are associated with said heating/cooling systems;

circulating said fluid through said heating/cooling systems; and

discharging said fluid from said heating/cooling systems back to receiving legs of said header.

29. The method of claim 28, wherein the step of supplying said fluid to a plurality of heating/cooling systems further comprises the step of:

selectively operating one or more control valves so as to allow said heating/cooling systems to draw from/discharge to different legs of said thermal gradient header, depending on operating conditions of said heating/cooling systems.