Method and apparatus for detection of structural failure

• US 9,784,718 B2
• Filed: 05/12/2014
• Issued: 10/10/2017
• Est. Priority Date: 05/04/2007
• Status: Active Grant

• Current Assignee: Alertek, LLC
• Original Assignee: Alertek, LLC
• Inventors: Meiksin, Zvi H
• Primary Examiner(s): TUN, NAY L
• Application Number:
  US14/275,061
• Publication Number:
  US 20140320298A1
• Time in Patent Office: 1,247 Days
• CPC Class Codes: F16B 31/02 for indicating the attainment of a particular tensile load or limiting tensile load apparatus for, or method of, determining value of torque or twisting moment for tightening a nut or other member similarly stressed G01L5/24
• CPC Class Codes: G01H 1/00 Measuring characteristics of vibrations in solids by using direct conduction to the detector G01H9/00, G01H11/00 take precedence
• CPC Class Codes: G01L 1/255 using acoustic waves, or acoustic emission G01L1/10 and G01L1/16 take precedence
• CPC Class Codes: G01M 5/0041 by determining deflection or stress
• CPC Class Codes: G01M 5/0066 by exciting or detecting vibration or acceleration vibration testing of structures G01M7/00
• CPC Class Codes: G01N 2291/105 two or more emitters, two or more receivers
• CPC Class Codes: G01N 29/14 using acoustic emission techniques echo of particles G01N29/046; measuring mechanical vibrations or acoustic waves in solids in general G01H1/00
• CPC Class Codes: G08B 21/02 Alarms for ensuring the safety of persons

Abstract

A detection system for identifying deterioration in a structure is provided that has acoustic sensors that receive acoustic emission waves. The acoustic emission wave detected by the acoustic sensor is identified as a hit. An analysis circuit is present that identifies an A state, a B state, and a C state. The B state has increased hit activity from the A state where a rate B is greater than a rate A by a factor of f1. The C state has increased hit activity from the B state where a rate C is greater than the rate A by a factor of f2. An alarm is activated when an amount of time that the C state is identified as being present reaches a value of TM, or alternatively when a threshold value based upon of the number of hits and time in the C state is reached.

Claims

1. A detection system for identifying deterioration in a structure, comprising:

a sensor affixed to said structure and detecting a plurality of acoustic emission waves, each corresponding to a deterioration event;

an analysis circuit having a processor receiving signals from said sensor representative of said deterioration events and identifying a corresponding first event rate, and a memory having first and second preselected factors stored therein at least partially defining first, second and third states, said analysis circuit establishing a base rate associated with said first event rate;

said first state defined by an event rate less than said first event rate multiplied by said first preselected factor;

said second state defined by an event rate greater than said first event rate multiplied by said first preselected factor and less than said first event rate multiplied by said second preselected factor;

said third state defined by an event rate greater than at least said first event rate multiplied by said second preselected factor;

said processor comparing a second event rate to said first event rate and correlating said second event rate to at least one of said first, second and third states; and

said processor generating an alarm condition signal upon detection of said second event rate corresponding with said third state occurring for a preselected threshold time.

2. The detection system as set forth in claim 1, wherein said base rate is obtained during an initial time period defined between installation of said sensor and obtaining said second event rate.

3. The detection system as set forth in claim 1, further comprising an alarm in electronic communication with said analysis circuit, said alarm receiving said alarm condition signal from said processor and activating upon receiving said alarm condition signal.

4. The detection system as set forth in claim 3, wherein said alarm includes at least one of a visible indicator and a sound.

5. The detection system as set forth in claim 1, wherein said processor generates an alert condition signal upon detection of said second event rate corresponding with said second state, said processor stops generating said alert condition signal upon detection of said second rate event subsequently corresponding with said first state.

6. The detection system as set forth in claim 1, wherein said analysis circuit further comprises a counter measuring an amount of time said second event rate corresponds with said third state, said counter resetting upon said second event rate ceasing to correspond with said third state.

7. The detection system as set forth in claim 1, further comprising a plurality of sensors affixed to said structure, each of said plurality of sensors affixed to a different location in said structure.

8. The detection system as set forth in claim 1, wherein said acoustic emission waves originate in at least one of said structure and a matrix immediately adjacent said structure.

9. The detection system as set forth in claim 1, wherein said first event rate is in the range of greater than 0 event per second to 5 events per second.

10. The detection system as set forth in claim 1, wherein said first preselected factor is in the range of 0.5 to 5, and said second preselected factor is in the range of 2 to 15.

11. The detection system as set forth in claim 10, wherein said first preselected factor is 3 and said second preselected factor is 6.

12. The detection system as set forth in claim 10, wherein said first preselected factor is 4 and said second preselected factor is 9.

13. The detection system as set forth in claim 1, wherein said preselected threshold time is in the range of up to 1000 seconds.

14. The detection system as set forth in claim 13, wherein said preselected threshold time is five seconds.

15. A detection system for identifying deterioration in a structure, comprising:

a sensor that affixed to said structure and detecting a plurality of acoustic emission waves, each corresponding to a deterioration event;

an analysis circuit having a processor receiving signals from said sensor representative of said deterioration events and identifying a corresponding first event rate, and a memory having first and second preselected factors stored therein at least partially defining first, second and third states, said analysis circuit establishing a base rate associated with said first event rate;

said first state defined by an event rate less than said first event rate multiplied by said first preselected factor;

said second state defined by an event rate greater than said first event rate multiplied by said first preselected factor, and less than said first event rate multiplied by said second preselected factor;

said third state defined by an event rate greater than at least said first event rate multiplied by said second preselected factor;

said processor comparing a second event rate to said first event rate and correlating said second event rate to at least one of said first, second and third states; and

said processor calculating a realized area corresponding to a third state time and a third state event rate, wherein said third state time is the length of time said second event rate corresponds with said third state, and said third state event rate is the number of deterioration events detected during said third state time; and

said processor comparing said realized area to a predetermined alarm threshold value and generating an alarm condition signal upon detection of said second event rate corresponding with said third state and said realized area is at least equal to said predetermined alarm threshold value.

16. The detection system as set forth in claim 15, wherein said realized area is equal to 0.5 multiplied by said third state time multiplied by said third state event rate.

17. The detection system as set forth in claim 15, wherein said processor generates an alarm condition signal upon the earlier of:

1—

detection of said second event rate corresponding with said third state and said realized area is at least equal to said predetermined alarm threshold; and

2—

detection of said second event rate corresponding with said third state occurring for a preselected threshold time.

18. The detection system as set forth in claim 17, wherein said preselected threshold time in the range of up to 1000 seconds.

19. The detection system as set forth in claim 15, wherein said processor generates an alert condition signal upon detection of said second event rate corresponding with said second state, said processor stops generating said alert condition signal upon detection of said second rate event subsequently corresponding with said first state.

20. The detection system as set forth in claim 15, wherein said processor plots a graph of said signals from said sensor representative of said deterioration events over time, wherein said realized area corresponds to an area under the curve of said graph upon detection of said second event rate corresponding to said third state.

21. A method for identifying deterioration in a structure and an adjacent matrix, comprising the steps of:

affixing at least one sensor to said structure in receiving relation to acoustic emission waves emitted from said structure and said immediately adjacent matrix;

detecting said acoustic emission waves at said at least one sensor, each of said acoustic emission waves corresponding to a deterioration event;

establishing a first event rate corresponding to a base rate;

analyzing a second event rate of said acoustic emission waves detected over time and comparing said second event rate to a first and second preselected factors;

identifying a first state defined by an event rate less than said first event rate multiplied by said first preselected factor;

identifying a second state defined by an event rate greater than said first event rate multiplied by said first preselected factor, and less than said first event rate multiplied by said second preselected factor;

identifying a third state defined by an event rate greater than at least said first event rate multiplied by said second preselected factor;

comparing said second event rate to said first event rate and correlating said second event rate to at least one of said first, second and third states;

emitting an alert condition signal upon detection of said second event rate corresponding with said second state; and

emitting an alarm condition signal upon the earlier of;

1—

detection of said second event rate corresponding with said third state occurring for a preselected threshold time; and

2—

detection of said second event rate corresponding with said third state and a realized area is at least equal to a predetermined alarm threshold value;

wherein said realized area corresponds to a third state time and a third state event rate, wherein said third state time is the length of time said second event rate corresponds with said third state, and said third state event rate is the number of deterioration events detected during said third state time.