Shunt resistance type current sensor

• US 9,784,767 B2
• Filed: 01/13/2016
• Issued: 10/10/2017
• Est. Priority Date: 07/25/2013
• Status: Expired due to Fees

• Current Assignee: Yazaki Corporation
• Original Assignee: Yazaki Corporation
• Inventors: Sato, Takashi
• Primary Examiner(s): Koval, Melissa
• Assistant Examiner(s): Monsur, Nasima
• Application Number:
  US14/994,240
• Publication Number:
  US 20160124023A1
• Time in Patent Office: 636 Days
• Field of Search: 324126, 324120, 324105, 324426, 324601, 324691, 324713, 324 7611, 320107, 361600, 361624, 702 64
• CPC Class Codes: G01R 1/203 Resistors used for electric measuring, e.g. decade resistors standards, resistors for comparators, series resistors, shunts resistors in general H01C; microwave or radiowave terminations H01P1/26; coupling devices H01R
• CPC Class Codes: G01R 15/146 Measuring arrangements for current not covered by other subgroups of G01R15/14, e.g. using current dividers, shunts, or measuring a voltage drop if no voltage isolation is involved G01R1/203 or G01R19/0092
• CPC Class Codes: G01R 19/0092 measuring current only all subgroups of G01R19/00 take precedence
• CPC Class Codes: G01R 31/364 Battery terminal connectors with integrated measuring arrangements

Abstract

A shunt resistance type current sensor includes a bus bar, a circuit board, voltage detection terminals and a voltage detector for detecting a magnitude of voltage applied to the bus bar. The bus bar is constituted of a through hole to be connected to a battery post, a through hole to be connected to a stud bolt for fixing a wire harness, and a shunt resistance part located between the through hole for the battery post and the through hole for the wire harness. The bus bar is configured so that an area including the through hole and an area including the through hole are formed in a stepped manner via a bent part.

Claims

1. A shunt resistance type current sensor, comprising:

a bus bar which includes a first connection part to be connected to a battery post which is an electrode of a battery, a second connection part to be connected to a stud bolt for fixing a wire harness, and a shunt resistance part which is located between the first connection part and the second connection part and acts as a path of current to be measured;

a circuit board which is disposed so as to oppose the bus bar;

a pair of terminals which electrically connect the bus bar and the circuit board; and

a voltage detector which is mounted on the circuit board and detects a magnitude of voltage applied between the pair of terminals in order to detect an amount of current to be measured flowing through the bus bar, wherein

the shunt resistance type current sensor is disposed on the battery, the bus bar is configured so that an area including the second connection part and an area including the first connection part are formed in a stepped manner via a bent part so as to relatively lower a position of the stud bolt toward the battery, and the second connection part is set at a position lower than an upper surface of the first connection part by a distance that is determined by a height of the bent part.

2. The shunt resistance type current sensor according to claim 1, wherein

the bent part is set between the shunt resistance part and the second connection part, and

the circuit board is disposed so as to oppose a lower surface side of the shunt resistance part.

3. The shunt resistance type current sensor according to claim 2, further comprising:

an exterior case which is formed in the bus bar by insert molding so as to have a concave space for assembling the circuit board to the bus bar, and

a sealed part which is formed by filling mold material within the concave space of the exterior case, wherein

the exterior case is set so that the concave space faces downward.

4. The shunt resistance type current sensor according to claim 1, wherein

the bent part is set between the first connection part and the shunt resistance part, and

the circuit board is disposed so as to oppose an upper surface side of the shunt resistance part.

5. The shunt resistance type current sensor according to claim 4, further comprising:

an exterior case which is formed in the bus bar by insert molding so as to have a concave space for assembling the circuit board to the bus bar, and

a sealed part which is formed by filling mold material within the concave space of the exterior case, wherein

the exterior case is set so that the concave space faces upward.

6. The shunt resistance type current sensor according to claim 1, wherein the circuit board is parallel with the upper surface of the first connection part.

7. The shunt resistance type current sensor according to claim 1, wherein the shunt resistance part overlaps with the first connection part.

8. The shunt resistance type current sensor according to claim 1, wherein the area including the second connection part and the area including the first connection part are formed in the stepped manner via a crank-shaped bent part.

9. The shunt resistance type current sensor according to claim 1, wherein the shunt resistance type current sensor is disposed substantially within an area of the battery in a top surface view.

10. The shunt resistance type current sensor according to claim 1, wherein

an upper surface of the second connection part is set at a position lower than the upper surface of the first connection part in a direction that is perpendicular to the upper surface of the second connection part and the upper surface of the first connection part and that corresponds to an axial direction of the stud bolt.