Energy storage apparatus for storing electrical energy generated by an energy source

• US 9,787,156 B1
• Filed: 08/18/2016
• Issued: 10/10/2017
• Est. Priority Date: 08/18/2016
• Status: Active Grant

• Current Assignee: Rigel Scientific Research Inc.
• Original Assignee: Rigel Scientific Research Inc.
• Inventors: Cannon, Wayne Harry
• Primary Examiner(s): Ismail, Shawki S
• Assistant Examiner(s): Homza, Lisa
• Application Number:
  US15/240,354
• Time in Patent Office: 418 Days
• Field of Search: 335291
• CPC Class Codes: F16C 2380/26 Dynamo-electric machines or combinations therewith, e.g. electro-motors and generators
• CPC Class Codes: F16C 2380/28 Motor, generator coupled with a flywheel
• CPC Class Codes: F16C 32/0442 with devices affected by abnormal, undesired or non-standard conditions such as shock-load, power outage, start-up or touchdown
• CPC Class Codes: F16C 32/048 with active support of two degrees of freedom, e.g. radial magnetic bearings
• CPC Class Codes: F16C 32/0493 integrated in an electrodynamic machine, e.g. self-bearing motor
• CPC Class Codes: H01F 7/20 without armatures cores H01F3/00; coils H01F5/00 ; shaping metal by applying magnetic forces B21D26/14; electromagnets specially adapted for NMR applications G01R33/381
• CPC Class Codes: H02K 7/025 for power storage
• CPC Class Codes: H02P 25/064 of the synchronous type
• CPC Class Codes: Y02E 60/16 Mechanical energy storage, e.g. flywheels or pressurised fluids

Abstract

A system for storing electrical energy generated by an external energy source that includes a ring for storing kinetic energy of rotation, an assembly a control system, and at least two motors/generators. The assembly includes a plurality of independent supports, each releasably attachable to a levitation electromagnet such that pole faces of the levitation electromagnet oppose a top protruding surface of a levitation rail of the ring and each releasably attachable to a centering electromagnet such that pole faces of the centering electromagnet oppose a surface of the centering rail of the ring. The control system supplies current to each levitation electromagnet to generate vertical forces to levitate and vertically stabilize the ring and to each centering electromagnet to generate radial forces to center and horizontally stabilize the ring. At least two of motor/generators electromagnetically engage a reaction rail of the ring and impose a reversible torque on the ring to enable bi-directional transfer of electrical energy from the energy source to the ring in the form of kinetic energy of rotation of the ring, and subsequent recovery of electrical energy from the kinetic energy of rotation of the ring.

Claims

1. An energy storage apparatus comprising:

an energy storage ring for storing kinetic energy of rotation, the energy storage ring comprising a non-magnetic, high permeability, high resistivity levitation rail protruding from an inner peripheral surface of the energy storage ring, a non-magnetic, high permeability, high resistivity centering rail at the inner peripheral surface of the energy storage ring, and a motor/generator reaction rail at the inner peripheral surface of the energy storage ring;

an assembly comprising a plurality of independent supports, each independent support releasably attachable to a levitation electromagnet such that pole faces of the levitation electromagnet oppose a top protruding surface of the levitation rail of the energy storage ring and releasably attachable to a centering electromagnet such that pole faces of the centering electromagnet oppose a surface of the centering rail of the energy storage ring;

at least two motor/generators; and

a control system coupled to the assembly and each of the at least two motor/generator, the control system configured to supply current to each levitation electromagnet of the assembly to generate vertical forces to levitate and vertically stabilize the energy storage ring, to supply current to each centering electromagnet of the assembly to generate radial forces to center and horizontally stabilize the energy storage ring, and to control each of the at least two motor/generators to electromagnetically engage the reaction rail of the energy storage ring and impose a reversible torque on the energy storage ring to enable bi-directional transfer of electrical energy from an energy source external to the energy storage ring into kinetic energy of rotation of the energy storage ring and subsequent recovery of electrical energy from the kinetic energy of rotation of the energy storage ring.

2. The energy storage system of claim 1, wherein the assembly further comprises:

a plurality of touch down bearings, each respective touch down bearing configured to support a portion of the energy storage ring when the control system discontinues supplying current to each levitation electromagnet and each centering electromagnet.

3. The energy storage system of claim 2, wherein each respective touch down bearing is radially movable, and wherein the control system is configured to control each respective touch down bearing to radially move the respective touch down bearing to compensate for variations of a radius of the energy storage ring generated by variations in a rate of rotation of the energy storage ring.

4. The energy storage system of claim 1, wherein each respective dependent support is configured to radially move the respective levitation electromagnet and wherein the control system is configured to independently control each independent support to radially move the respective levitation electromagnet to compensate for variations of a radius of the energy storage ring generated by variations in a rate of rotation of the energy storage ring.

5. The energy storage system of claim 1, wherein each respective independent support is configured to radially move the respective centering electromagnet and wherein the control system is configured to control each independent support to radially move the respective centering electromagnet to compensate for variations of a radius of the energy storage ring generated by variations in a rate of rotation of the energy storage ring.

6. The energy storage system claim 1 , wherein a first independent support of the plurality of independent supports is configured to releasably attach to a first motor/generator of the at least two motor/generators, wherein a second independent support of the plurality of independent supports is configured to releasably attach to a second motor/generator of the at least two motor/generators, and wherein the first independent support and the second independent support are diametrically opposed.

7. The energy storage system of claim 1, wherein the first independent support is configured to radially move the first motor/generator, wherein the second independent support is configured to radially move the second motor/generator, and wherein the control system is configured to control the first motor/generator and the second motor/generator to compensate for variations of a radius of the energy storage ring generated by variations in a rate of rotation of the energy storage ring.

8. The energy storage system of claim 1, wherein the energy storage ring comprises a second motor/generator reaction rail, wherein the centering rail of the energy storage ring is disposed in a horizontal plane extending through a center of mass of the energy storage ring, and wherein the reaction rail is disposed above the plane extending through the center of mass of the energy storage ring and the second reaction rail is disposed below the plane extending through the center of mass of the energy storage ring.

9. The energy storage system of claim 1, wherein the energy storage ring further comprises a second non-magnetic, high permeability, high resistivity centering rail at the inner peripheral surface of the ring, wherein each independent support is releasably attachable to a second centering electromagnet such that pole faces of the second centering electromagnet face oppose the second centering rail, and wherein the centering rail is disposed above a horizontal plane extending through a center of mass of the energy storage ring and the second centering rail is disposed below the horizontal plane extending through the center of mass of the energy storage ring.

10. The energy storage system of claim 1, wherein each of the at least two motor/generators is a linear synchronous electric motor/generator.

11. The energy storage system of claim 10, the control system is further configured to control a variable frequency drive of each respective linear synchronous electric motor/generator for varying a speed and thrust of the respective linear synchronous electric motor/generator according to varying power demands imposed on the energy storage system.

12. The energy storage system of claim 1, further comprising an uninterruptable power supply (UPS) configured to locally store electrical energy being transferred from the energy source external to the energy storage ring into kinetic energy of rotation of the energy storage ring and electrical energy being recovered from the kinetic energy of rotation of the energy storage ring and transferred to an external user.

13. The energy storage system of claim 12, wherein the UPS is configured to provide electrical power for continuous operation of the control system when the energy storage ring is levitated and rotating.

14. The energy storage system of claim 1, wherein at least one of the levitation electromagnet and the centering electromagnet comprise a permanent magnet core and an electromagnet coil surrounding the permanent magnet core.

15. The energy storage system of claim 1, further comprising a cooling mechanism configured to cool each motor/generator when the energy storage ring is levitated and rotating.

16. The energy storage system of claim 15, wherein the cooling mechanism is further configured to cool the assembly and the control system when the energy storage ring is levitated and rotating.

17. The energy storage ring of claim 1, wherein the assembly comprises three discrete subassemblies arranged around a circumference of the energy storage ring, each respective discrete subassembly spaced equidistant from adjacent discrete assemblies, and each respective discrete subassembly comprising one of the independent supports.

18. The energy storage system claim 17, wherein the at least two motor/generators comprises three motor/generators, and wherein each independent support is releasably attachable to one of the three motor/generators.

19. The energy storage ring of claim 1, wherein the assembly comprises a plurality of discrete subassemblies arranged around a circumference of the energy storage ring, each respective discrete subassembly comprising one of the plurality of independent supports.

20. The energy storage ring of claim 19, wherein the at least two motor/generators comprises a plurality of motor/generators, wherein each independent support is releasably attachable to one of the plurality of motor/generators.

21. The energy storage ring of claim 20, wherein the plurality of discrete subassemblies are arranged in pairs around the circumference of the energy storage ring, each pair of discrete subassemblies comprising a first discrete subassembly and a second discrete subassembly diametrically opposed the first discrete subassembly.

22. The energy storage ring of claim 21, wherein the at least two motor/generators comprise a first motor/generator and a second motor/generator, wherein the independent support of the first discrete subassembly of one of the pairs of discrete subassemblies is releasably attachable to the first motor/generator and wherein the independent support of the second discrete subassembly of the one of the pairs of discrete subassemblies is releasably attachable to the second motor/generator.

23. The energy storage ring of claim 21, wherein the at least two motor/generators comprises a plurality of motor/generators, wherein the independent support of each discrete subassembly of each pair of discrete subassemblies is releasably attachable to one of the plurality of motor/generators.

24. The energy storage system of claim 19, wherein each discrete subassembly comprises:

a touch down bearing configured to support a portion of the energy storage ring when the control system discontinues supplying current to each levitation electromagnet.

25. The energy storage system of claim 24, wherein the control system is configured to independently control each respective discrete subassembly to vertically displace the touch down bearing from a first position in which the touch down bearing is located directly beneath the energy storage ring and separated from the energy storage ring, to a second position in which the touch down bearing is located directly beneath the energy storage ring and in contact with the energy storage ring to bear a weight of the energy storage ring.

26. The energy storage system of claim 19, wherein each respective discrete subassembly further comprises:

a radial compensator module coupled to each respective discrete subassembly, each respective radial compensator module comprising a radial actuator for displacing the respective discrete subassembly radially to compensate for variations in a radius of the energy storage ring generated by variations in a rate of rotation of the energy storage ring.

27. The energy storage system of claim 26, wherein the control system is further configured to control each respective radial compensator module.

28. The energy storage system of claim 27, further comprising a plurality of first air gap sensors disposed on the centering electromagnet, each first air gap sensor configured to measure a width of an air gap between pole faces of each respective centering electromagnet and the surface of the centering rail.

29. The energy storage system of claim 28, further comprising a plurality of second air gap sensors disposed on the levitation electromagnet, each second air gap sensor configured to measure a width of an air gap between pole faces of each respective levitation electromagnet and the top protruding surface of the levitation rail.

30. The energy storage system of claim 29, wherein the control system is further configured to process first data received from each first air gap sensor to control the current supplied to each centering electromagnet and to control each respective radial compensator module to maintain a constant measure in the width of the first air gap between pole faces of each respective centering electromagnet and the surface of the centering rail.

31. The energy storage system of claim 30, wherein the control system is further configured to process second data received from each second air gap sensor and to control the current supplied to each levitation electromagnet to maintain a constant measure in the width of the second air gap between pole faces of each respective levitation electromagnet and the top protruding surface of the levitation rail.

32. The energy storage system of claim 1, further comprising:

a containment structure configured to house the energy storage ring, the containment structure having an internal air pressure that reduce aerodynamic drag of the energy storage ring when the energy storage ring is rotating.

33. The energy storage system of claim 32, wherein the containment structure is circular comprising a rectangular cross-section.

34. The energy storage system of claim 32, wherein the containment structure comprises a roof having at least one access port, each of the at least one access ports for accessing an energy storage ring service area in an interior of the containment structure which is located between adjacent discrete subassemblies.

35. The energy storage system of claim 32, wherein the containment structure is further configured to house a gantry system for transporting replacement components for each respective subassembly.