Switching power supply device

• US 9,787,204 B2
• Filed: 07/11/2016
• Issued: 10/10/2017
• Est. Priority Date: 08/27/2012
• Status: Active Grant

• Current Assignee: Fuji Electric Company Limited (Fuji Electric Systems Company Limited)
• Original Assignee: Fuji Electric Company Limited (Fuji Electric Systems Company Limited)
• Inventors: Ohashi, Hidetomo
• Primary Examiner(s): Moody, Kyle J
• Application Number:
  US15/207,488
• Publication Number:
  US 20160322912A1
• Time in Patent Office: 456 Days
• Field of Search: 363 16, 363 20, 363 2101, 363 2102, 363 2112, 363 2115, 363 2116, 363 97
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H02M 3/01 Resonant DC/DC converters
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence
• CPC Class Codes: H02M 3/33546 with automatic control of the output voltage or current H02M3/33561 takes precedence
• CPC Class Codes: H02M 3/33553 with galvanic isolation between input and output of both the power stage and the feedback loop
• CPC Class Codes: H02M 3/33569 having several active switching elements H02M3/3353 takes precedence
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A drive control circuit for a switching power supply device. The drive control circuit includes an output control circuit configured to generate an output control signal with a pulse width corresponding to an output voltage of the switching power supply device, a threshold setting circuit configured to determine a winding threshold voltage according to a direct current input voltage applied to the series resonant circuit formed of the leakage inductance of an isolation transformer and a capacitor of the switching power supply device, a winding detection circuit configured to compare a voltage generated in a tertiary winding of the isolation transformer with the winding threshold voltage and to accordingly output a winding detection signal, and a drive circuit configured to receive the winding detection signal and the output control signal, and to generate a pulse-width controlled drive signal for driving a first switching element of the switching power supply device.

Claims

1. A switching power supply device, comprising:

an isolation transformer having a primary winding, a plurality of secondary windings, and a tertiary winding, the primary winding being connected to a direct current voltage source via a capacitor, leakage inductance of the isolation transformer and the capacitor forming a series resonant circuit;

a first switching element connected in series to the primary winding of the isolation transformer, the first switching element being configured to be driven by a drive control circuit that performs a separately excited oscillation operation, to thereby apply a direct current input voltage from the direct current voltage source to the series resonant circuit;

a second switching element connected in parallel to the series resonant circuit, the second switching element being configured to be driven upon turning-off of the first switching element, to thereby form a current path of the series resonant circuit;

an output circuit configured to rectify, smooth, and output power generated on the secondary windings of the isolation transformer; and

the drive control circuit, including

an output control circuit configured to generate an output control signal with a pulse width corresponding to an output voltage of the output circuit;

a winding detection circuit configured to compare a voltage generated in the tertiary winding of the isolation transformer with a winding threshold voltage, and to output a winding detection signal;

a drive circuit configured to generate, in accordance with the winding detection signal and the output control signal, a pulse-width controlled drive signal for driving the first switching element; and

a threshold setting circuit configured to change the winding threshold voltage in the winding detection circuit in accordance with the direct current input voltage applied to the series resonant circuit, to thereby adjust the timing of turning on the first switching element.

2. The switching power supply device according to claim 1, wherein

the pulse-width controlled drive signal, generated by the drive circuit of the drive control circuit, has a pulse with a rise of the winding detection signal being an on-trigger thereof and a rise of the output control signal being an off-trigger thereof.

3. The switching power supply device according to claim 1, wherein the threshold setting circuit is configured to

set the winding threshold voltage to be high upon detecting that the direct current input voltage is higher than a preset threshold voltage, and

set the winding threshold voltage to be low upon detecting that the direct current input voltage is lower than the threshold voltage.

4. The switching power supply device according to claim 1, where

the threshold setting circuit has two analog switches, and is configured to switch between the two analog switches in accordance with a result of comparing the direct current input voltage and a preset threshold voltage, to thereby select one of a plurality of preset winding threshold voltages for use as the winding threshold voltage in the winding detection circuit.

5. A drive control circuit for a switching power supply device that includes

an isolation transformer having a primary winding, a tertiary winding and a plurality of secondary windings, the primary winding being connected to a direct current voltage source via a capacitor, leakage inductance of the isolation transformer and the capacitor forming a series resonant circuit,

a first switching element connected in series to the primary winding,

a second switching element connected in parallel to the series resonant circuit, and

an output circuit configured to output power generated on the secondary windings,

the drive control circuit comprising:

an output control circuit in electric connection with the output circuit, the output control circuit being configured to generate an output control signal with a pulse width corresponding to an output voltage of the output circuit;

a threshold setting circuit configured to determine a winding threshold voltage in accordance with the direct current input voltage applied to the series resonant circuit;

a winding detection circuit in electric connection with the tertiary winding of the isolation transformer, the winding detection circuit being configured to compare a voltage generated in the tertiary winding with the winding threshold voltage, and to output a winding detection signal based on a result of the comparison; and

a drive circuit configured to receive the winding detection signal and the output control signal, and to generate a pulse-width controlled drive signal for driving the first switching element.

6. The drive control circuit of claim 5, wherein the drive circuit is further configured to

use a rise of the winding detection signal as an on-trigger of the pulse-width controlled drive signal,

use a rise of the output control signal as an off-trigger of the pulse-width controlled drive signal, and

generate the pulse-width controlled drive signal using the on-trigger and the off-trigger.

7. The drive control circuit of claim 5, wherein the threshold setting circuit is configured to

set the winding threshold voltage to be high upon detecting that the direct current input voltage is higher than a preset threshold voltage, and

set the winding threshold voltage to be low upon detecting that the direct current input voltage is lower than the threshold voltage.

8. A drive control method for a switching power supply device that includes

an isolation transformer having a primary winding, a tertiary winding and a plurality of secondary windings, the primary winding being connected to a direct current voltage source via a capacitor, leakage inductance of the isolation transformer and the capacitor forming a series resonant circuit,

a first switching element connected in series to the primary winding,

a second switching element connected in parallel to the series resonant circuit, and

an output circuit configured to output power generated on the secondary windings,

the method comprising:

receiving, by an output control circuit, an output signal from the output circuit, and generating an output control signal with a pulse width corresponding to an output voltage of the output signal;

setting, by a threshold setting circuit, a winding threshold voltage in accordance with the direct current input voltage applied to the series resonant circuit;

comparing, by a winding detection circuit, a voltage generated in the tertiary winding of the isolation transformer with the winding threshold voltage, and generating a winding detection signal based on a result of the comparison; and

receiving, by a drive circuit, the winding detection signal and the output control signal, and generating a pulse-width controlled drive signal for driving the first switching element in accordance with the received winding detection signal and output control signal.

9. The drive control method of claim 8, wherein the generating a pulse-width controlled drive signal includes

using a rise of the winding detection signal as an on-trigger of the pulse-width controlled drive signal,

using a rise of the output control signal as an off-trigger of the pulse-width controlled drive signal, and

generating the pulse-width controlled drive signal using the on-trigger and the off-trigger.

10. The drive control method of claim 8, wherein the setting the winding threshold voltage includes

setting the winding threshold voltage to be high upon detecting that the direct current input voltage is higher than a preset threshold voltage, and

setting the winding threshold voltage to be low upon detecting that the direct current input voltage is lower than the threshold voltage.