Motor control apparatus, image forming apparatus, and motor control method

• US 9,787,223 B2
• Filed: 07/08/2015
• Issued: 10/10/2017
• Est. Priority Date: 07/25/2014
• Status: Active Grant

• Current Assignee: Ricoh Company Limited
• Original Assignee: Ricoh Company Limited
• Inventors: Takahashi, Yoshihiro, Iwasaki, Hiroyuki
• Primary Examiner(s): Ismail, Shawki S
• Assistant Examiner(s): Islam, Muhammad S
• Application Number:
  US14/794,154
• Publication Number:
  US 20160026107A1
• Time in Patent Office: 825 Days
• CPC Class Codes: G03G 15/0877 Arrangements for metering and dispensing developer from a developer cartridge into the development unit
• CPC Class Codes: H02P 1/04 Means for controlling progress of starting sequence in dependence upon time or upon current, speed, or other motor parameter
• CPC Class Codes: H02P 3/08 for stopping or slowing a dc motor

Abstract

A motor control apparatus controls a start/stop operation of a motor and includes a counting unit that performs a count-up or count-down operation from a predetermined initial value with a lapse of time in response to receiving an operation start instruction for the motor; a signal output unit that outputs a first state signal in response to receiving the operation start instruction, and outputs a second state signal only when a result of the counting by the counting unit falls outside a predetermined range; and a drive unit that outputs an ON signal to the motor in response to receiving the first state signal from the signal output unit, and outputs an OFF signal to the motor in response to receiving the second state signal from the signal output unit.

Claims

1. A motor control apparatus configured to control a drive and stop operation of a motor, comprising:

a counting unit configured to count-up or count-down a count value of a timer from an initial value with a lapse of time in response to receiving an operation start instruction;

a signal output unit configured to compare an output compare value with the count value of the timer simultaneously with a start of the counting by the counting unit, output a first state signal until the count value reaches the output compare value, and output a second state signal simultaneously when the count value reaches the output compare value;

a drive unit configured to output to the motor a first control signal to drive the motor in response to receiving the first state signal from the signal output unit, and output to the motor a second control signal to stop the motor in response to receiving the second state signal from the signal output unit; and

a control unit configured to

perform a drive time extension process to reset the count value to the initial value in response to a determination that the count value has reached a first threshold value that is smaller than the output compare value, and that a state of an output signal from a sensor is a first state, and

terminate the drive time extension process in response to a determination that the count value has reached the first threshold value and that the state of the output signal from the sensor has changed from the first state to a second state.

2. The motor control apparatus according to claim 1, wherein the control unit is further configured to

output a control instruction to the counting unit, and

output a counter clear instruction to the counting unit.

3. The motor control apparatus according to claim 1, wherein the drive unit is a field-effect transistor.

4. The motor control apparatus according to claim 1, wherein the drive unit is a DC brush motor driver integrated circuit (IC).

5. An image forming system, comprising:

a toner system including a motor control apparatus according to claim 1; and

an image formation unit configured to form an image using the toner system.

6. The motor control apparatus according to claim 2, wherein the control unit includes a free run timer and a counter of an input/output control device.

7. The motor control apparatus according to claim 2, wherein the control unit includes a comparator of an input/output control device.

8. A motor control method for use in a motor control apparatus which controls a drive and stop operation of a motor, the method comprising:

performing, by a counting unit, a count-up or count-down operation of a timer from an initial value with a lapse of time in response to receiving an operation start instruction;

comparing, by a signal output unit, an output compare value with a count value of the timer simultaneously with a start of the counting by the counting unit;

outputting, by the signal output unit, a first state signal until the count value reaches the output compare value;

outputting, by the signal output unit, a second state signal simultaneously when the count value reaches the output compare value;

outputting, by a drive unit, to the motor a first control signal to drive the motor in response to receiving the first state signal from the signal output unit;

outputting, by the drive unit, to the motor a second control signal to stop the motor in response to receiving the second state signal from the signal output unit;

performing, by a control unit, a drive time extension process to reset the count value to the initial value in response to a determination that the count value has reached a first threshold value that is smaller than the output compare value, and that a state of an output signal from a sensor is a first state; and

terminating, by the control unit, the drive time extension process in response to a determination that the count value has reached the first threshold value and that the state of the output signal from the sensor has changed from the first state to a second state.

9. The method of claim 8, further comprising:

outputting, by the counting unit, at least one of the output compare value and the count value to the signal output unit.

10. The method of claim 8, further comprising:

outputting, by the control unit, a start operation instruction to the counting unit.

11. The method of claim 9, wherein the outputting by the counting unit is based on a start operation instruction.

12. An apparatus for controlling an operation of a motor, comprising:

a memory having a first set of computer readable instructions stored thereon; and

at least one processor configured to execute the first set of computer readable instructions to,

output a first operation instruction to a controller based on a determination that a state of an output signal from a sensor changes from a first state to a second state, the second state corresponding to the apparatus having no toner, the first operation instruction corresponding to incrementing of a timer in the controller from an initial value and a driving of the motor,

output a second operation instruction to the controller if the state of the output signal from the sensor changes from the second state to the first state, the first state corresponding to the apparatus having toner, the second operation instruction corresponding to continuing incrementing of the timer and stopping the driving of the motor,

perform a drive time extension process to reset a count value of the timer to an initial value in response to a determination that the count value has reached a first threshold value that is smaller than an output compare value, and that the state of the output signal from the sensor is the second state, and

terminate the drive time extension process to reset the count value to the initial value in response to a determination that the count value has reached the first threshold value and that the state of the output signal from the sensor has changed from the second state to the first state.

13. The apparatus of claim 12, wherein the at least one processor is further configured to execute the first set of computer readable instructions to,

output a third operation instruction if a value of the timer equals a threshold value, the third operation corresponds to stopping the incrementing of the timer and stopping the driving of the motor.

14. The apparatus of claim 12, wherein the controller includes a compare register and the timer, the controller is configured to execute a second set of computer readable instructions to,

output a register value from the compare register to a signal comparator, and

output a count value from the timer to the signal comparator.

15. The apparatus of claim 13, wherein the controller is configured to execute a second set of computer readable instructions to,

output a first control signal to a driver based on the first operation instruction, and

output a second control signal to the driver based on the third operation instruction, the second control signal is different from the first control signal.

16. The apparatus of claim 14, wherein the compare register and the timer are interlocked with each other.

17. The apparatus of claim 14, wherein

the register value includes at least one of an output compare value, an operational mode setting value, and a timer setting value, the output compare value corresponds to a driving time of the motor, and

the count value corresponds to a numerical value of the timer.

18. The apparatus of claim 14, wherein the driving of the motor is based on at least one of the register value and the count value.

19. The apparatus of claim 17, wherein the signal comparator is configured to execute a third set of computer readable instructions to,

output a first state signal to a driver until the count value equals the output compare value.