Deep dimming of an LED-based illumination device

• US 9,788,379 B2
• Filed: 03/26/2015
• Issued: 10/10/2017
• Est. Priority Date: 03/28/2014
• Status: Active Grant

• Current Assignee: SBC Xicato Corporation
• Original Assignee: Xicato, Inc.
• Inventors: Loveridge, Barry Mark, Hushley, Jeffrey P.
• Primary Examiner(s): Taningco, Alexander H
• Assistant Examiner(s): Luque, Renan
• Application Number:
  US14/670,342
• Publication Number:
  US 20150282270A1
• Time in Patent Office: 929 Days
• Field of Search: 315291, 315297, 315307, 315185 R, 315308, 315312, 315112, 315113, 315121, 315129
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/12 using optical feedback
• CPC Class Codes: H05B 45/357 specially adapted for retrofit LED light sources
• CPC Class Codes: H05B 45/37 Converter circuits
• CPC Class Codes: H05B 47/10 Controlling the light source

Abstract

An LED based illumination device is dimmed by controlling an average current supplied to the LED based illumination device. The currently supplied to the LED may be supplied by an LED driver that is in communication with a dimming control engine. The dimming control engine may receive an indication of a desired average current level. The dimming control engine controls the LED driver to periodically switch a current supplied to an LED of the LED based illumination device from a high state to a low state over a switching period, wherein both a duration of the switching period is adjusted and a ratio of a time in the high state to a time in the low state is adjusted as the average current supplied to the LED based illumination device transitions from a first average current level to the desired average current level.

Claims

1. A method of controlling an average current supplied to an LED based illumination device, comprising:

receiving an indication of a desired average current level that differs from a first average current level supplied to a light emitting diode (LED) of the LED based illumination device;

generating a digital control signal with a comparator circuit for periodically switching a current supplied to the LED of the LED based illumination device from a high state to a low state over a switching period while generating an analog control signal with a digital to analog conversion circuit for adjusting a value of the current supplied to the LED during the high state, adjusting a duration of the switching period and adjusting a ratio of a time in the high state to a time in the low state by adjusting with the comparator circuit both the time in the high state and the time in the low state, as the average current supplied to the LED of the LED based illumination device transitions from the first average current level to the desired average current level; and

supplying the current to the LED of the LED based illumination device based on the analog control signal and the digital control signal.

2. The method of controlling the average current supplied to the LED based illumination device of claim 1, wherein the switching period is determined by a number of clock pulses, and wherein the ratio of the time in the high state to the time in the low state is determined by a threshold value.

3. The method of controlling the average current supplied to the LED based illumination device of claim 1, wherein the duration of the switching period and the ratio of the time in the high state to the time in the low state are both adjusted in a same digital dimming step.

4. The method of controlling the average current supplied to the LED based illumination device of claim 1, wherein each step of the transition from the first average current level to the desired average current level changes a lumen output of the LED based illumination device by less than 0.03%.

5. The method of controlling the average current supplied to the LED based illumination device of claim 1, wherein the desired average current level supplied to the LED based illumination device is less than 0.1 percent of a maximum rated average current of the LED based illumination device.

6. The method of controlling the average current supplied to the LED based illumination device of claim 1, wherein the switching period is changed monotonically as the average current supplied to the LED based illumination device transitions from the first average current level to the desired average current level.

7. The method of controlling the average current supplied to the LED based illumination device of claim 1, wherein the ratio of the time in the high state to the time in the low state is changed monotonically as the average current supplied to the LED based illumination device transitions from the first average current level to the desired average current level.

8. The method of controlling the average current supplied to the LED based illumination device of claim 1, wherein the switching period is changed by changing a preload value of a counter circuit, and wherein the comparator circuit receives a counter signal from the counter circuit based on the preload value and the comparator circuit compares a threshold value to the counter signal to adjust both the duration of the switching period and the ratio of the time in the high state to the time in the low state.

9. The method of controlling the average current supplied to the LED based illumination device of claim 1, further comprising:

sensing an ambient light level during a time period when the current supplied to the LED based illumination device is at a zero state.

10. An LED based illumination device, comprising:

at least one light emitting diode (LED);

a LED driver coupled to the LED, the LED driver configured to supply a current to the LED based on an analog control signal and a digital control signal received by the LED driver; and

a dimming control engine configured to communicate the analog control signal and the digital control signal to the LED driver, the dimming control engine, comprising;

an amount of electronic circuitry comprising a comparator circuit configured to generate the digital control signal that causes the LED driver to periodically switch the current supplied to the LED between a high state and a low state over a switching period and a digital to analog converter configured to generate the analog control signal that causes the LED driver to change a value of the current supplied to the LED during the high state, and wherein both a duration of the switching period and a ratio of a time in the high state to a time in the low state are adjusted by the comparator circuit, wherein the ratio of the time in the high state and the time in the low state is adjusted by adjusting both the time in the high state and the time in the low state, as an average current supplied to the LED based illumination device transitions from a first average current level to a desired average current level.

11. The LED based illumination device of claim 10, further comprising:

a flux sensor disposed within the LED based illumination device, wherein a flux value sensed by the flux sensor is read by the dimming control engine during a time period when the current supplied to the LED is at a zero state.

12. The LED based illumination device of claim 10, wherein each step of the transition from the first average current level to the desired average current level changes a lumen output of the LED based illumination device by less than 0.03%.

13. The LED based illumination device of claim 10, wherein the desired average current level supplied to the LED based illumination device is less than 0.1 percent of a maximum rated average current of the LED based illumination device.

14. A dimming control engine, comprising:

a microprocessor configured to receive an indication of a desired average current level supplied to a light emitting diode (LED) based illumination device;

an amount of electronic circuitry comprising a comparator circuit configured to generate a digital control signal that periodically switches a current supplied to the LED based illumination device between a high state and a low state and a digital to analog converter configured to generate an analog control signal to cause a change in a value of the current supplied to the LED based illumination device during the high state, and wherein both a duration of a switching period and a ratio of a time in the high state to a time in the low state are adjusted by the comparator circuit, wherein the ratio of the time in the high state and the time in the low state is adjusted by adjusting both the time in the high state and the time in the low state, as an average current supplied to the LED based illumination device transitions from a first average current level to the desired average current level.

15. The dimming control engine of claim 14, wherein each step of the transition from the first average current level to the desired average current level changes a lumen output of the LED based illumination device by less than 0.03%.

16. The dimming control engine of claim 14, wherein the desired average current level supplied to the LED based illumination device is less than 0.1 percent of a maximum rated average current of the LED based illumination device.