Actuator apparatus and method for manufacturing an actuator apparatus

• US 9,788,465 B2
• Filed: 12/12/2011
• Issued: 10/10/2017
• Est. Priority Date: 12/21/2010
• Status: Active Grant

• Current Assignee: Robert Bosch GmbH
• Original Assignee: Robert Bosch GmbH
• Inventors: Haas, Martin, Huebl, Jochen, Mager, Roland
• Primary Examiner(s): Truong, Thomas
• Application Number:
  US13/316,832
• Publication Number:
  US 20120153752A1
• Time in Patent Office: 2,129 Days
• Field of Search: 310 72, 310 89, 310 71, 310 68 R, 361816, 361818
• CPC Class Codes: B60T 8/368 combined with other mechanical components, e.g. pump units, master cylinders
• CPC Class Codes: H01H 50/10 Electromagnetic or electrostatic shielding casings H01H50/02
• CPC Class Codes: H02K 11/026 Suppressors associated with brushes, brush holders or their supports
• CPC Class Codes: H02K 11/028 Suppressors associated with the rotor
• CPC Class Codes: H02K 5/225 Terminal boxes or connection arrangements specially adapted for submersible motors H02K5/132
• CPC Class Codes: H02K 7/14 Structural association with mechanical loads, e.g. with hand-held machine tools or fans with fan or impeller for cooling the machine H02K9/06
• CPC Class Codes: H05K 9/0018 with provisions to reduce aperture leakages in walls, e.g. terminals, connectors, cables
• CPC Class Codes: Y10T 29/49009 Dynamoelectric machine

Abstract

An actuator apparatus is described as having a stator device, a cover device, a contact device and an attenuation device. The stator device and the cover device are joined in such a manner so that a hollow space is formed between the stator device and the cover device. The cover device has an opening, through which the contact device is guided into the hollow space, so that the contact device runs at least partially in the hollow space and at least partially in the cover device. The attenuation device is positioned in the opening in such a manner so that a high-frequency electromagnetic radiation that travels through the opening is more highly attenuated by the attenuation device than the radiation would be attenuated without the presence of the attenuation device.

Claims

1. An actuator apparatus, comprising:

a stator device;

a cover device;

a contact device including two lead wires; and

an attenuation device;

wherein;

the stator device and the cover device are joined so that a hollow space is formed between the stator device and the cover device;

the cover device has a first opening, through which the contact device is guided together with the lead wires into the hollow space, so that the contact device runs at least partially in the hollow space and at least partially in the cover device;

a width of the first opening is larger than a combined width of the two lead wires;

the hollow space has no other openings besides the first opening;

the attenuation device is positioned in the first opening so that electromagnetic radiation, which is generated in the hollow space and travels through the first opening, is more highly attenuated by the attenuation device than the radiation would be attenuated without the presence of the attenuation device;

a body of the attenuation device is formed of a material that is dimensioned such that, when the body is positioned in the first opening, the attenuation device attenuates at a frequency of the electromagnetic radiation generated in the hollow space; and

the body of the attenuation device surrounds the contact device while mechanically sealing the hollow space by forming a seal around an inner surface of the first opening.

2. The actuator apparatus of claim 1, wherein the electromagnetic radiation, which the attenuation device is configured to attenuate, is generated by a motor component located in the hollow space and moves away from the hollow space through the first opening.

3. The actuator apparatus of claim 1, wherein the attenuation device has a resistance of at least 20 kOhm.

4. The actuator apparatus of claim 1, wherein the stator device is a pole pot.

5. The actuator apparatus of claim 1, further comprising:

a control device, wherein the control device is positioned at the contact device so that the attenuation device is situated between the hollow space and the control device.

6. The actuator apparatus of claim 1, wherein the attenuation device is adapted to at least one of the stator device and the cover device so that the attenuation device substantially attenuates the electromagnetic radiation, which is blocked by the at least one of the stator device and the cover device.

7. The actuator apparatus of claim 1, wherein the attenuation device provides at least one of the following types of attenuation:

inductive attenuation;

capacitive attenuation; and

conductivity based attenuation.

8. The actuator apparatus of claim 1, wherein the attenuation device has at least one of a plastic-bonded powder mixture and a ceramic.

9. The actuator apparatus of claim 1, wherein at its surface, the attenuation device has at least one of the following contacts:

a metallic layer;

a thin-walled metal sheet;

a thin-walled metal sheet having at least one elastic point contact; and

conductive adhesive.

10. The actuator apparatus of claim 1, wherein the attenuation device is formed in a plurality of pieces.

11. The actuator apparatus of claim 10, wherein the pieces include a piece of inductive material in contact with a piece of capacitive material.

12. The actuator apparatus of claim 1, wherein the attenuation device forms a capacitor between the two lead wires.

13. The actuator apparatus of claim 12, wherein the attenuation device forms a second capacitor between a first one of the lead wires and the cover device, and a third capacitor between a second one of the lead wires and the cover device.

14. The actuator apparatus of claim 1, wherein the attenuation device forms a capacitor between the contact device and the cover device.

15. The actuator apparatus of claim 1, wherein the attenuation device provides inductive attenuation, including magnetic hysteresis losses.

16. The actuator apparatus of claim 1, wherein:

the attenuation device is a cylinder that includes second and third openings through which the two lead wires respectively pass;

the cylinder is sized such that there are substantially no air gaps between the attenuation device and the first opening; and

the second and the third openings are sized such that there are substantially no air gaps between each of the second and the third openings and a corresponding one of the two lead wires.

17. The actuator apparatus of claim 1, wherein a surface of the attenuation device includes a screw thread that engages a corresponding screw thread in the first opening.

18. A method for manufacturing an actuator apparatus, the method comprising:

joining a stator device to a cover device so that a hollow space is formed between the stator device and the cover device;

providing the cover device with an opening, through which a contact device including two lead wires is guided, together with the lead wires, into the hollow space, so that the contact device runs at least partially in the hollow space and at least partially in the cover device; and

positioning an attenuation device in the opening so that a body of the attenuation device surrounds the contact device while mechanically sealing the hollow space by forming a seal around an inner surface of the opening, and so that electromagnetic radiation that is generated in the hollow space and travels through the opening is more highly attenuated by the attenuation device than the radiation would be attenuated without the presence of the attenuation device;

wherein;

the body of the attenuation device is dimensioned such that when the body is positioned in the first opening, the attenuation device attenuates at a frequency of the electromagnetic radiation generated in the hollow space;

a width of the opening is larger than a combined width of the two lead wires; and

the hollow space has no other openings besides the opening.

19. The method of claim 18, wherein the attenuation device is at least one of cast and cemented so as to position it in the opening.