Variable speed elevator control system

• US 9,788,485 B2
• Filed: 10/23/2015
• Issued: 10/17/2017
• Est. Priority Date: 10/23/2015
• Status: Active Grant

• Current Assignee: Deere & Company
• Original Assignee: Deere & Company
• Inventors: Craig, Paul I., Dighton, John A
• Primary Examiner(s): Fabian-Kovacs, Arpad
• Application Number:
  US14/921,523
• Publication Number:
  US 20170112059A1
• Time in Patent Office: 725 Days
• CPC Class Codes: A01D 2101/00 Lawn-mowers
• CPC Class Codes: A01D 41/1271 for measuring crop flow
• CPC Class Codes: A01D 45/10 of sugar cane for digging sugar cane A01D31/00
• CPC Class Codes: A01D 61/00 Elevators or conveyors for binders or combines

Abstract

A control system for a sugarcane harvester. The sugarcane harvester comprises lower feed rollers and upper feed rollers configured to feed cut sugarcane through the sugarcane harvester. An elevator is configured to transport sugarcane out of the sugarcane harvester at an elevator speed. The control system controls the elevator speed based on a crop mass flow through the plurality of lower and upper feed rollers. The control system comprises at least one crop mass flow feedback device providing a crop mass flow feedback signal indicative of the crop mass flow. A controller is in communication with the at least one crop mass flow feedback device and configured to lower the elevator speed when the crop mass flow feedback signal indicates a lower crop mass flow and raise the elevator speed when the crop mass flow feedback signal indicates a higher crop mass flow.

Claims

1. A sugarcane harvester, comprising:

a basecutter configured to cut sugarcane;

a plurality of lower feed rollers and a plurality of upper feed rollers in communication with the basecutter to receive and feed the cut sugarcane through the sugarcane harvester;

a chopping device in communication with the plurality of lower and upper feed rollers, the chopping device configured to chop the cut sugarcane into billets;

an elevator in communication with the chopping device, the elevator configured to transport the billets out of the sugarcane harvester at an elevator speed; and

a control system for controlling the elevator speed based on a crop mass flow through the plurality of lower and upper feed rollers, the control system comprising;

at least one crop mass flow feedback device providing a crop mass flow feedback signal indicative of the crop mass flow; and

a controller in communication with the at least one crop mass flow feedback device and configured to lower the elevator speed when the crop mass flow feedback signal indicates a lower crop mass flow and raise the elevator speed when the crop mass flow feedback signal indicates a higher crop mass flow.

2. The sugarcane harvester of claim 1, wherein the plurality of upper feed rollers are movable from a first position to a second position and the at least one crop mass flow feedback device is configured to measure a distance moved and the controller relates the distance moved to crop mass flow using a lookup table.

3. The sugarcane harvester of claim 1, wherein the plurality of upper feed rollers are movable from a first position to a second position and the at least one crop mass flow feedback device is configured to measure an angle of pivot and the controller relates the angle of pivot to crop mass flow using a lookup table.

4. The sugarcane harvester of claim 1, wherein the controller is configured to delay before lowering the elevator speed when the crop mass flow feedback signal indicates a lower crop mass flow.

5. The sugarcane harvester of claim 4, wherein the delay is from about 5 seconds to about 10 seconds.

6. The sugarcane harvester of claim 2, wherein the plurality of upper feed rollers is two upper feed rollers and the at least one crop mass flow feedback device is two crop mass flow feedback devices positioned adjacent each of the upper feed rollers and the distance moved is an average of the distance moved by each upper feed roller.

7. The sugarcane harvester of claim 2, wherein the plurality of upper feed rollers are movable from the first position to the second position along a non-linear path.

8. A control system for a sugarcane harvester having a plurality of lower feed rollers and a plurality of upper feed rollers configured to feed cut sugarcane through the sugarcane harvester and an elevator configured to transport sugarcane out of the sugarcane harvester at an elevator speed, the control system for controlling the elevator speed based on a crop mass flow through the plurality of lower and upper feed rollers, the control system comprising:

at least one crop mass flow feedback device providing a crop mass flow feedback signal indicative of the crop mass flow; and

a controller in communication with the at least one crop mass flow feedback device and configured to lower the elevator speed when the crop mass flow feedback signal indicates a lower crop mass flow and raise the elevator speed when the crop mass flow feedback signal indicates a higher crop mass flow.

9. The control system of claim 8, wherein the plurality of upper feed rollers are movable from a first position to a second position and the at least one crop mass flow feedback device is configured to measure a distance moved and the controller relates the distance moved to crop mass flow using a lookup table.

10. The control system of claim 8, wherein the plurality of upper feed rollers are movable from a first position to a second position and the at least one crop mass flow feedback device is configured to measure an angle of pivot and the controller relates the angle of pivot to crop mass flow using a lookup table.

11. The control system of claim 8, wherein the controller is configured to delay before lowering the elevator speed when the crop mass flow feedback signal indicates a lower crop mass flow.

12. The control system of claim 11, wherein the delay is from about 5 seconds to about 10 seconds.

13. The control system of claim 9, wherein the plurality of upper feed rollers is two upper feed rollers and the at least one crop mass flow feedback device is two crop mass flow feedback devices positioned adjacent each of the upper feed rollers and the distance moved is an average of the distance moved by each upper feed roller.

14. The control system of claim 9, wherein the plurality of upper feed rollers are movable from the first position to the second position along a non-linear path.

15. A sugarcane harvester, comprising:

a basecutter configured to cut sugarcane;

a plurality of lower feed rollers and a plurality of upper feed rollers that are movable from a first position to a second position, the lower and upper feed rollers are in communication with the basecutter to receive and feed the cut sugarcane through the sugarcane harvester;

a chopping device in communication with the plurality of lower and upper feed rollers, the chopping device configured to chop the cut sugarcane into billets;

an elevator in communication with the chopping device, the elevator configured to transport the billets out of the sugarcane harvester at an elevator speed; and

a control system for controlling the elevator speed based on a crop mass flow through the plurality of lower and upper feed rollers, the control system comprising;

at least one crop mass flow feedback device configured to measure a distance moved by the upper feed rollers and provide a crop mass flow feedback signal indicative of the crop mass flow; and

a controller in communication with the at least one crop mass flow feedback device and configured to relate the distance moved to a crop mass flow using a lookup table, the controller configured to lower the elevator speed when the crop mass flow feedback signal indicates a lower crop mass flow and raise the elevator speed when the crop mass flow feedback signal indicates a higher crop mass flow.

16. The sugarcane harvester of claim 15, wherein the controller is configured to delay before lowering the elevator speed when the crop mass flow feedback signal indicates a lower crop mass flow.

17. The sugarcane harvester of claim 16, wherein the delay is from about 5 seconds to about 10 seconds.

18. The sugarcane harvester of claim 15, wherein the plurality of upper feed rollers is two upper feed rollers and the at least one crop mass flow feedback device is two crop mass flow feedback devices positioned adjacent each of the upper feed rollers and the distance moved is an average of the distance moved by each upper feed roller.

19. The sugarcane harvester of claim 15, wherein the plurality of upper feed rollers are movable from the first position to the second position along a non-linear path.

20. The sugarcane harvester of claim 15, wherein the crop mass flow feedback device is a crop volumetric flow feedback device configured to measure a distance moved by the upper feed rollers and provide a crop volumetric flow feedback signal indicative of the crop volumetric flow.