Article of footwear incorporating printed portions

• US 9,788,607 B2
• Filed: 11/04/2015
• Issued: 10/17/2017
• Est. Priority Date: 02/20/2015
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Waatti, Todd A.
• Primary Examiner(s): Kavanaugh, Ted
• Application Number:
  US14/932,299
• Publication Number:
  US 20160242505A1
• Time in Patent Office: 713 Days
• Field of Search: 36100, 36101
• CPC Class Codes: A43B 23/0205 characterised by the material material of the lining A43B23/07, material of toe stiffeners or heel stiffeners A43B23/08
• CPC Class Codes: A43B 23/0215 Plastics or artificial leather
• CPC Class Codes: A43B 3/244 characterised by the attachment between upper and sole
• CPC Class Codes: B33Y 80/00 Products made by additive manufacturing

Abstract

An article of footwear includes an upper and a sole structure. The upper includes elongated members extending from a lower peripheral portion that mechanically connect the upper to a sole structure. The sole structure includes several recesses for engaging the elongated members. The upper and/or the elongated members can be printed using a three-dimensional printer.

Claims

1. An article of footwear, comprising:

an upper having a lower peripheral portion, wherein the upper includes an elongated member extending from the lower peripheral portion;

the upper being formed of a first printable material and a second printable material, the first printable material having a higher flexibility than the second printable material;

a sole structure having a top surface and an opposing bottom surface, wherein the top surface is disposed closer to the upper than is the bottom surface;

a perimeter portion of the upper having a first composition including more of the second printable material than the first printable material, wherein the perimeter portion is located adjacent to the sole structure;

a second portion of the upper having a second composition that has more of the first printable material than the first composition, wherein the second portion of the upper is spaced from the sole structure;

the sole structure including a recess disposed in the top surface;

the top surface of the sole structure further including an interior portion, and also including an outer peripheral portion disposed outwardly of the interior portion;

wherein the recess includes a first end portion associated with the outer peripheral portion of the top surface and wherein the recess includes a second end portion associated with the interior portion of the top surface;

wherein the elongated member includes a first end portion and wherein the elongated member includes a second end portion; and

wherein the first end portion of the elongated member engages the first end portion of the recess and wherein the second end portion of the elongated member engages the second end portion of the recess.

2. The article of footwear according to claim 1, wherein the upper includes an instep area, wherein the instep area is composed of a material including a larger percentage of the second printable material than the first printable material.

3. The article of footwear according to claim 1, wherein the upper includes a heel counter that is formed of a material that includes a larger percentage of the second printable material than the first printable material.

4. The article of footwear according to claim 1, wherein the upper includes a toe cap that is formed of a material that includes a larger percentage of the second printable material than the first printable material.

5. The article of footwear according to claim 1, wherein the upper includes a third portion that is formed of a material that includes a larger percentage of the first printable material than the second printable material.

6. The article of footwear according to claim 1, wherein the upper includes a cord element coupled with and extending along the lower peripheral portion of the upper, and wherein the elongated member is attached to the cord element.

7. The article of footwear according to claim 1, wherein the elongated member includes a first connecting portion between the first end portion and the second end portion, the first connecting portion being composed of a material having a higher percentage of the first printable material than the material used to form the first end portion.

8. The article of footwear according to claim 7, wherein the elongated member is configured to bend along the first connecting portion when being inserted into the recess of the sole structure.

9. An article of footwear, comprising:

an upper having a lower peripheral portion, wherein the upper includes an elongated member extending from the lower peripheral portion;

a sole structure having a top surface and an opposing bottom surface, wherein the top surface is disposed closer to the upper than is the bottom surface;

the sole structure including a recess disposed in the top surface;

the top surface of the sole structure further including an interior portion, and also including an outer peripheral portion disposed outwardly of the interior portion;

wherein the elongated member is formed of a first printable material and a second printable material, the first printable material being more flexible than the second printable material;

wherein the recess includes a first end portion associated with the outer peripheral portion of the top surface and wherein the recess includes a second end portion associated with the interior portion of the top surface;

wherein the elongated member includes a first end portion and wherein the elongated member includes a second end portion; and

wherein the first end portion of the elongated member engages the first end portion of the recess and wherein the second end portion of the elongated member engages the second end portion of the recess; and

wherein a first connecting portion is located between the first end portion of the elongated member and the second end portion of the elongated member, the first connecting portion being formed of a material that has more of the first printable material than the material used to form one of the first end portion of the elongated member and the second end portion of the elongated member.

10. The article of footwear according to claim 9, wherein the elongated member is configured to bend along the first connecting portion when being inserted into the recess of the sole structure.

11. The article of footwear according to claim 9, wherein the upper is formed of the first printable material and the second printable material.

12. The article of footwear according to claim 11, further comprising:

a perimeter portion of the upper having a first composition including a larger percentage of the second printable material than the first printable material; and

a second portion of the upper having a second composition that has a larger percentage of the first printable material than the percentage of the first printable material in the first composition, wherein the second portion of the upper is spaced from the sole structure;

wherein the perimeter portion is located adjacent to the sole structure.

13. The article of footwear according to claim 12, wherein the elongated member further comprises a central portion, the central portion being disposed between the first end portion of the elongated member and the second end portion of the elongated member.

14. The article of footwear according to claim 13, wherein the first connecting portion connects the first end portion of the elongated member and the central portion, and wherein a second connecting portion connects the central portion to the second end portion of the elongated member;

wherein the second connecting portion is formed of a material that has a higher percentage of the first printable material than the material used to form one of the first end portion of the elongated member and the second end portion of the elongated member.

15. The article of footwear according to claim 9, wherein the second end portion of the elongated member includes a first protrusion;

wherein the second end portion of the recess includes a first notch;

wherein the first protrusion engages the first notch.

16. An article of footwear, comprising:

an upper having a perimeter portion and a second portion, the perimeter portion and the second portion formed entirely of printable materials including a first printable material and a second printable material, the first printable material having a higher flexibility than the second printable material;

a sole structure attached to the upper;

the perimeter portion of the upper having a first composition;

the first composition including a larger percentage of the second printable material than the first printable material, wherein the perimeter portion is located adjacent to the sole structure;

the second portion of the upper having a second composition;

the second composition including a larger percentage of the first printable material than the percentage of the first printable material in the first composition, wherein the second portion of the upper is spaced from the sole structure;

wherein the perimeter portion of the upper is configured to resist stretching.

17. The article of footwear according to claim 16, wherein the upper includes an instep area, wherein the instep area is composed of a material including a larger percentage of the second printable material than the first printable material.

18. The article of footwear according to claim 17, wherein the second portion is located between the instep area and the perimeter portion.

19. The article according to claim 16, wherein the upper has a lower peripheral portion, wherein the upper includes an elongated member extending from the lower peripheral portion;

wherein the sole structure has a top surface and an opposing bottom surface, the top surface being disposed closer to the upper than is the bottom surface;

the sole structure including a recess disposed in the top surface;

the top surface of the sole structure further including an interior portion, and also including an outer peripheral portion disposed outwardly of the interior portion;

wherein the elongated member is formed of the first printable material and the second printable material;

wherein the recess includes a first end portion associated with the outer peripheral portion of the top surface and wherein the recess includes a second end portion associated with the interior portion of the top surface;

wherein the elongated member includes a first end portion and wherein the elongated member includes a second end portion; and

wherein the first end portion of the elongated member engages the first end portion of the recess and wherein the second end portion of the elongated member engages the second end portion of the recess.

20. The article according to claim 19, wherein a first connecting portion is located between the first end portion of the elongated member and the second end portion of the elongated member, the first connecting portion being formed of a material that has a higher percentage of the first printable material than the material used to form one of the first end portion of the elongated member and the second end portion of the elongated member.