Multiple aperture probe internal apparatus and cable assemblies

• US 9,788,813 B2
• Filed: 10/12/2011
• Issued: 10/17/2017
• Est. Priority Date: 10/13/2010
• Status: Active Grant

• Current Assignee: Maui Imaging, Inc.
• Original Assignee: Maui Imaging, Inc.
• Inventors: Adam, Sharon L., Smith, David M., Specht, Donald F., Brewer, Kenneth D.
• Primary Examiner(s): TURCHEN, ROCHELLE DEANNA
• Application Number:
  US13/272,098
• Publication Number:
  US 20120095347A1
• Time in Patent Office: 2,197 Days
• Field of Search: 600437, 600459
• CPC Class Codes: A61B 8/12 in body cavities or body tracts, e.g. by using catheters catheters per se A61M25/00
• CPC Class Codes: A61B 8/4477 using several separate ultrasound transducers or probes
• CPC Class Codes: A61B 8/4483 characterised by features of the ultrasound transducer
• CPC Class Codes: G01S 15/8915 using a transducer array
• CPC Class Codes: G01S 15/8927 using simultaneously or sequentially two or more subarrays or subapertures
• CPC Class Codes: G01S 7/52047 for elimination of side lobes or of grating lobes; for increasing resolving power
• CPC Class Codes: G01S 7/52079 Constructional features constructional features of transducers B06B; mounting transducers G10K11/00; constructional features of ultrasonic medical diagnostic devices A61B8/44
• CPC Class Codes: G10K 11/004 Mounting transducers, e.g. provided with mechanical moving or orienting device mountings specially adapted to a particular sound-producing device, see the preceding groups G10K1/00 - G10K9/00, e.g. G10K1/26, G10K1/28, G10K9/22; arrangements of sonic watch equipment on submarines B63G8/39; buoys B63B22/00

Abstract

A Multiple Aperture Ultrasound Imaging (MAUI) probe or transducer is uniquely capable of simultaneous imaging of a region of interest from separate physical apertures of ultrasound arrays. The probe can include separate backing plates configured to secure the ultrasound arrays in predetermined positions and orientations relative to one another. Some embodiments of the probe include flex circuit connected to the ultrasound arrays. In additional embodiments, a flex/PC board comprising flex connectors and an array of terminals is connected to the ultrasound arrays. Algorithms can solve for variations in tissue speed of sound, thus allowing the probe apparatus to be used virtually anywhere in or on the body.

Claims

1. A multiple aperture ultrasound probe, comprising:

a probe housing containing a first ultrasound array of transducer elements and a second ultrasound array of transducer elements;

a flex/PC board comprising a plurality of signal and ground terminals corresponding to the transducer elements of the first and second ultrasound arrays;

a first flex circuit comprising a plurality of differential pairs of signal and ground conductors, the first flex circuit being configured to connect each transducer element of the first ultrasound array to its corresponding signal and ground terminals on the flex/PC board with one of the differential pairs of signal and ground conductors of the first flex circuit;

a second flex circuit comprising a plurality of differential pairs of signal and ground conductors, the second flex circuit being configured to connect each transducer element of the second ultrasound array to its corresponding signal and ground terminals of the flex/PC board with one of the differential pairs of signal and ground conductors of the second flex circuit;

first and second groups of coaxial cables comprising a plurality of differential coaxial signal and ground conductors, the groups of coaxial cables being configured to connect the signal and ground terminals of the flex/PC board corresponding to the transducer elements of the first and second ultrasound arrays to an imaging controller with the differential coaxial signal and ground conductors of the first and second groups of coaxial cables; and

a backing plate configured to secure the first and second ultrasound arrays in predetermined positions and orientations relative to one another, the backing plate comprising a chassis ground circuit separate from the ground conductors of the first and second flex circuits and from the differential coaxial ground conductors of the coaxial cables.

2. The multiple aperture ultrasound probe of claim 1 wherein the backing plate internally supports the probe structure.

3. The multiple aperture ultrasound probe of claim 1 further comprising a calibration chip mounted on the flex/PC board.

4. The multiple aperture ultrasound probe of claim 3 wherein the calibration chip is configured to store position and orientation information about the first and second ultrasound arrays.

5. The multiple aperture ultrasound probe of claim 1 further comprising a probe position sensor mounted on the flex/PC board.

6. The multiple aperture ultrasound probe of claim 1 further comprising a synchronization module mounted on the flex/pc board, the synchronization module being configured to synchronize an add-on ultrasound device with the first and second ultrasound arrays.

7. The multiple aperture ultrasound probe of claim 1 further comprising:

a third ultrasound array of transducer elements secured to the backing plate;

a third flex circuit comprising a plurality of differential pairs of signal and ground conductors, the third flex circuit being configured to connect each transducer element of the third ultrasound array to its corresponding signal and ground terminals of the flex/PC board with one of the differential pairs of signal and ground conductors; and

a third group of coaxial cables comprising a plurality of differential coaxial signal and ground conductors, the third group of coaxial cables being configured to connect the signal and ground terminals of the flex/PC board corresponding to the transducer elements of the third ultrasound array to the imaging controller with the differential coaxial signal and ground conductors of the third group of coaxial cables.

8. The multiple aperture ultrasound probe of claim 1 wherein at least one of the first ultrasound array and the second ultrasound array comprises an internal flex cabling configured to accommodate movement of the first ultrasound array away from the second ultrasound array.

9. The multiple aperture ultrasound probe of claim 8 further comprising a sliding portion configured to allow the first ultrasound array and the second ultrasound array to move laterally relative to the probe housing.

10. The multiple aperture ultrasound probe of claim 1 wherein at least one of the first ultrasound array and the second ultrasound array is configured to rotate about an axis of the probe housing.

11. The multiple aperture ultrasound probe of claim 8, the probe housing further comprising a lever configured to move the first ultrasound array or the second ultrasound array relative to the probe housing.

12. The multiple aperture ultrasound probe of claim 8, the probe housing further comprising a dial and an electric motor configured to move the first ultrasound array or the second ultrasound array relative to the probe housing.

13. The multiple aperture ultrasound probe of claim 1, wherein at least one of the signal and ground conductors of the first coaxial cable group is electrically connected to more than one transducer element of the first ultrasound array.

14. The multiple aperture ultrasound probe of claim 13 further comprising an electronic switch on the flex/PC board configured to allow for dynamic switching between the more than one transducer element of the first ultrasound array.