Ultrasonic cutting blade with cooling liquid conduction

• US 9,788,852 B2
• Filed: 07/07/2016
• Issued: 10/17/2017
• Est. Priority Date: 06/28/2013
• Status: Active Grant

• Current Assignee: Misonix OPCO LLC
• Original Assignee: Misonix Incorporated (Smith & Nephew PLC)
• Inventors: Voic, Dan
• Primary Examiner(s): SEVILLA, CHRISTIAN ANTHONY
• Application Number:
  US15/204,788
• Publication Number:
  US 20160338725A1
• Time in Patent Office: 467 Days
• CPC Class Codes: A61B 17/14 Surgical saws A61B17/1637 takes precedence; tooth saws A61C3/12 ; Accessories therefor
• CPC Class Codes: A61B 17/142 with reciprocating saw blades, e.g. with cutting edges at the distal end of the saw blades
• CPC Class Codes: A61B 17/320068 using mechanical vibrations, e.g. ultrasonic A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745
• CPC Class Codes: A61B 2017/320074 blade
• CPC Class Codes: A61B 2217/007 with irrigation system

Abstract

An ultrasonic surgical tool comprises a substantially planar blade body having a pair of opposed lateral surfaces and a cutting edge. A shank integral on a distal side with the blade body is provided at a proximal side with a connector for operatively linking the blade to a source of ultrasonic mechanical vibrations. The blade body is provided in at least one of the lateral surfaces with a shallow recess which is nearly coextensive with that lateral surface. The blade body has a raised rim surrounding and defining the recess, the rim being narrow on the three sides between the recess and the cutting edge.

Claims

1. An ultrasonic surgical tool comprising:

a substantially planar blade body having a pair of opposed lateral surfaces; and

a shank integral on a distal side with said blade body and provided at a proximal side with a connector for operatively linking the blade to a source of ultrasonic mechanical vibrations,

said blade body being provided in at least one of said lateral surfaces with a shallow recess nearly coextensive with said one of said lateral surfaces,

said at least one of said lateral surfaces forming a raised rim surrounding and defining said recess,

said rim being narrow on a distal side of said blade body and along two lateral sides of said blade body,

said blade body being provided in said recess with a through hole enabling liquid flow from said recess to an opposing side of said blade body,

said shank being provided with a bore or channel having an outlet communicating with said recess and enabling liquid flow into said recess from a source connected to said bore or channel, said through hole extending in a proximal direction to a sidewall of said recess at said shank so that a proximal end of said through hole is contiguous with said sidewall and continuous with said bore or channel at said outlet,

said outlet extending in said sidewall laterally away from said through hole so that said outlet communicates with and overlaps both said recess and said through hole.

2. The surgical tool of claim 1 wherein said recess is one of two recesses each provided in one of said lateral surfaces, each defined by a surrounding rim, said through hole enabling liquid communication between said recesses.

3. The surgical tool of claim 2 wherein each of said recesses occupies a major portion of the respective major side of said blade body, the rim of each of said recesses defining a shallow sidewall extending parallel to said distal side and said lateral sides of said blade body.

4. The surgical tool of claim 1 wherein said blade body and said recess are elongate and said through hole is a slot.

5. The surgical tool of claim 1 wherein said recess is one of two recesses each provided in a respective major side of said blade body, each of said recesses being defined by a surrounding rim or wall, each of said recesses occupying a major portion of the respective major side of said blade body.

12. The surgical tool of claim 2 wherein said sidewall of said recess at said shank extends on opposite sides of said through hole so as to form a shared sidewall of both said recesses, said outlet extending in said shared sidewall laterally away from said through hole on opposite sides thereof so that said outlet communicates with and overlaps both said recesses and additionally said through hole.

6. An ultrasonic surgical tool comprising:

a substantially planar blade body having a pair of opposed major faces, said blade body having a peripheral flange extending along three sides of said blade body and defining a recess in at least one of said major faces, said recess being substantially coextensive with said blade body, at least a portion of said flange having a cutting edge or surface;

a shank integral on a distal side with said blade body and provided at a proximal side with a connector for operatively linking the blade to a source of ultrasonic mechanical vibration;

wherein said blade body is provided with at least one through hole in said recess, said through hole extending between opposed major faces and enabling liquid flow from said recess to an opposing one of said major faces;

wherein said shank is provided with a bore or channel having an outlet communicating with said recess to enable liquid flow into said recess from a source connected to said bore or channel; and

wherein said at least one through hole extends to a proximal end of said recess and is continuous with said bore or channel at said outlet.

7. The surgical tool of claim 6 wherein said recess is one of two recesses on said major faces of said blade body, each of said recesses being defined on three sides by said flange, said flange projecting in opposite directions from said major faces orthogonally thereto, said at least one through hole enabling liquid communication between said recesses, each of said recesses occupying a substantial portion of the respective one of said major faces.

8. The surgical tool of claim 7 wherein said blade body has a proximal portion merging on a proximal side with said shank and bounding said recess on a distal side, said proximal portion of said blade body having a width substantially equal to a width of said flange.

9. The surgical tool of claim 7 wherein said blade body and said recess are elongate and said at least one through hole is a slot.

10. The surgical tool of claim 6, wherein said recess is one of two recesses in respective ones of said major faces of said blade body, each of said recesses being defined on three sides by said flange, said flange projecting in opposite directions orthogonal to said major faces, said at least one through hole enabling liquid communication between said recesses, each of said recesses occupying a major portion of the respective one of said major faces, said recesses being bounded and defined on a proximal side by a proximal portion of said blade body merging on a proximal side with said shank, said proximal portion of said blade body having a width substantially equal to a width of said flange.

11. The surgical tool of claim 6 wherein said recess is one of two recesses on opposing sides of said blade body, each of said recesses being defined on three sides by said flange, said flange projecting in opposite directions orthogonal to a plane of said blade body.