Flexible plate fixation of bone fractures

• US 9,788,873 B2
• Filed: 06/18/2014
• Issued: 10/17/2017
• Est. Priority Date: 06/23/2010
• Status: Active Grant

• Current Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Bottlang, Michael, Madey, Steven M., Wirtz, Kyle, Tsai, Stanley
• Primary Examiner(s): Bates, David
• Assistant Examiner(s): Chang, Olivia C
• Application Number:
  US14/308,314
• Publication Number:
  US 20140330275A1
• Time in Patent Office: 1,217 Days
• CPC Class Codes: A61B 17/8004 with means for distracting or compressing the bone or bones
• CPC Class Codes: A61B 17/8047 wherein the additional element surrounds the screw head in the plate hole A61B17/8052 takes precedence
• CPC Class Codes: A61B 17/8085 with pliable or malleable elements or having a mesh-like structure, e.g. small strips A61B17/8071, A61B17/8076 take precedence
• CPC Class Codes: A61B 17/863 with thread interrupted or changing its form along shank, other than constant taper

Abstract

Embodiments provide methods, apparatuses, and systems for fixation of a fractured bone with a bone plate. In various embodiments, the systems and plates provide elastic suspension of the receiving holes relative to an osteosynthesis plate. This elastic suspension can promote load distribution between the screws that connect a bone segment to the plate, thereby reducing stress risers and load shielding effect. In addition, stress at the screw holes, and within the construct as a whole, is reduced by incorporation of these elastic elements in the plate. Additionally, in some embodiments where fracture healing by callus formation is desired, elastic suspension of the receiving holes relative to the osteosynthesis plate can enable small, controlled amounts of relative motion between bone fragments connected by the plate. This relative motion can promote fracture healing by callus formation.

Claims

1. A method for flexible plate fixation comprising:

positioning a bone plate across a bone fracture, the bone plate including a plurality of threaded receiving holes formed from a first material and a plurality of flexible elements formed from a second material different than the first material, wherein the flexible elements elastically suspend at least some of the receiving holes in the plate or provide a flexible connection between at least some of the receiving holes and the plate; and

securing the bone plate with a plurality of fixation elements that rigidly connect at least first and second bone members to the receiving holes in the plate, the first and second bone members being located on opposing sides of the bone fracture, wherein the fixation elements include threaded heads that engage the threaded receiving holes when the bone plate is secured to the at least first and second bone members.

2. The method of claim 1, wherein each one of the flexible elements is positioned within an opening formed between an upper surface and a bone-facing surface of the plate.

3. The method of claim 2, wherein each one of the flexible elements at least partially surrounds one of the receiving holes to enable relative displacement between the receiving hole and the bone plate.

4. A method comprising:

approximately aligning fractured bone members;

positioning a bone plate at least partially across the fractured bone members, the bone plate having an upper surface, a bone-facing surface, and one or more openings extending through the bone plate from the upper surface to the bone-facing surface, the one or more openings at least partially surrounding a periphery of one or more receiving holes to enable relative displacement between the receiving holes within the bone plate, wherein the one or more openings are at least partially filled with an elastomer to support elastic suspension of the receiving holes in the bone plate, wherein the elastomer is disposed within the one or more openings such that the elastomer at least partially surrounds the periphery of the one or more receiving holes; and

inserting one or more fixation elements through the one or more receiving holes to secure the bone plate to the fractured bone members.

5. The method of claim 4, wherein the elastomer comprises silicone.

6. A method for flexible plate fixation comprising:

approximately aligning at least first and second fractured bone members, the first and second fractured bone members located on opposing sides of a bone fracture; and

applying a bone plate across the bone fracture with a plurality of fixation elements that rigidly connect the first and second bone members to a plurality of threaded inserts defining threaded receiving holes in the plate, wherein the bone plate comprises a plurality of flexible elements made of an elastomer material that elastically suspend at least some of the threaded inserts in the plate or that provide a flexible connection between at least some of the threaded inserts and the plate, wherein the plate, the threaded inserts with the receiving holes, the flexible elements, and the fixation elements form a fixation construct.

7. The method of claim 6, the threaded inserts being suspended to preferentially permit translation relative to the plate along a longitudinal axis of the plate while substantially constraining motion of the threaded inserts in a direction that is perpendicular to at least one of an upper and a bone-facing surface of the bone plate.

8. The method of claim 6, whereby the flexible elements act as elastic springs that suspend the threaded inserts in a neutral position relative to the plate in absence of load application and that enable controlled elastic translation of the threaded inserts relative to the plate in response to load application.

9. The method of claim 6, whereby the flexible elements dampen the transmission of impact load between the plate and the bone members to enhance the stability of the fixation construct.

10. The method of claim 6, whereby the flexible elements enhance the distribution of load transfer between multiple fixation elements associated with a single one of the bone members.

11. The method of claim 6, whereby the flexible elements prevent at least in part direct contact between the threaded inserts and the plate to reduce surface wear and material fatigue.

12. The method of claim 6, whereby the flexible elements function as primary or secondary means of stabilization to prevent disengagement of the threaded inserts from the plate.

13. The method of claim 6, wherein the elastomer material comprises silicone.