Instrument-mounted tension sensing mechanism for robotically-driven medical instruments

• US 9,788,910 B2
• Filed: 06/21/2016
• Issued: 10/17/2017
• Est. Priority Date: 07/01/2014
• Status: Active Grant

• Current Assignee: Auris Health, Inc. (Johnson & Johnson)
• Original Assignee: Auris Surgical Robotics, Inc. (Johnson & Johnson)
• Inventors: Schuh, Travis
• Primary Examiner(s): Sirmons, Kevin C
• Assistant Examiner(s): CARPENTER, WILLIAM R
• Application Number:
  US15/188,802
• Publication Number:
  US 20160374766A1
• Time in Patent Office: 483 Days
• Field of Search: 73862292, 73862393, 242416, 242418, 2424181, 2424191, 242420, 2424205, 2424206
• CPC Class Codes: A61B 2034/301 for introducing or steering flexible instruments inserted into the body, e.g. catheters or endoscopes
• CPC Class Codes: A61B 2034/715 Cable tensioning mechanisms for removing slack
• CPC Class Codes: A61B 2562/0252 Load cells
• CPC Class Codes: A61B 2562/0261 Strain gauges
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 5/4523 Tendons
• CPC Class Codes: A61B 5/6852 Catheters
• CPC Class Codes: A61M 25/0147 with movable mechanical means, e.g. pull wires
• CPC Class Codes: G01L 5/04 for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands G01L5/0004 takes precedence

Abstract

A tension mechanism for a robotically-controlled medical device measures the tension applied to an actuation tendon to provide feedback to a robotic controller. In one embodiment, the device comprises an elongated instrument, an elongated member, and a base. The elongated member is coupled to the distal end of the elongated instrument, configured to actuate the distal end of the elongated instrument in response to tension in the elongated member. The base is located at the proximal end of the elongated instrument, and comprises a first redirect surface that redirects the elongated member. The first redirect surface is coupled to a lever element that is configured to exert a reactive force on a sensor in response to tension in the elongated member.

Claims

1. A medical device for performing minimally-invasive surgery comprising:

an elongated instrument;

a first elongated member coupled to the distal end of the elongated instrument, configured to actuate the distal end of the elongated instrument in response to tension in the first elongated member;

a base located at the proximal end of the elongated instrument, the base comprising;

a first redirect surface that redirects the first elongated member, the first redirect surface comprising a first rotatable body; and

a first lever element that is coupled to the first redirect surface and configured to exert a reactive force on a first sensor in response to tension in the first elongated member, the first lever element coupled to the first redirect surface at a pivot point at a first location of the first lever element, the first lever element in contact with the first sensor at a second location of the first lever element, the pivot point of the first lever element offset from a rotation axis of the first rotatable body, wherein an axis of rotation of the first rotatable body is located between the pivot point and the first sensor.

2. The medical device of claim 1, wherein the first redirect surface is low friction.

3. The medical device of claim 1, wherein the base further comprises a second rotatable body, wherein the elongated member is threaded around the second rotatable body.

4. The medical device of claim 3, wherein rotational motion of the second rotatable body is configured to cause tension in the first elongated member.

5. The medical device of claim 3, wherein the second rotatable body comprises splines that receive rotational motion through a sterile interface from a robotic drive mechanism.

6. The medical device of claim 5, wherein the second rotatable body is a male connector.

7. The medical device of claim 5, wherein the second rotatable body is a female connector.

8. The medical device of claim 3, wherein a path of the first elongated member runs from the distal end of the elongated instrument past the second rotatable body, around the first rotatable body, and around the second rotatable body.

9. The medical device of claim 3, wherein a path of the first elongated member is perpendicular to an axis of rotation of the first rotatable body and an axis of rotation of the second rotatable body.

10. The medical device of claim 3, further comprising a second elongated member coupled to the distal end of the elongated instrument, configured to actuate the distal end of the elongated instrument in response to tension in the second elongated member.

11. The medical device of claim 10, the base further comprising:

a second redirect surface that redirects the second elongated member, the second redirect surface comprising a third rotatable body; and

a fourth rotatable body located between the second redirect surface and the distal end of the elongated instrument, wherein the second elongated member is threaded around the fourth rotatable body;

wherein the second redirect surface is coupled to a second lever element that is configured to exert a reactive force on a second sensor in response to tension in the second elongated member.

12. The medical device of claim 11, wherein a path of the first elongated member is coplanar with a path of the second elongated member.

13. The medical device of claim 11, wherein a path of the first elongated member is not coplanar with a path of the second elongated member.

14. The medical device of claim 11, further comprising:

a third elongated member coupled to the distal end of the elongated instrument, configured to actuate the distal end of the elongated instrument in response to tension in the third elongated member; and

a fourth elongated member coupled to the distal end of the elongated instrument, configured to actuate the distal end of the elongated instrument in response to tension in the fourth elongated member.

15. The medical device of claim 14, the base further comprising:

a third redirect surface that redirects the third elongated member, the third redirect surface comprising a fifth rotatable body;

a sixth rotatable body located between the third redirect surface and the distal end of the elongated instrument, wherein the third elongated member is threaded around the sixth rotatable body;

wherein the third redirect surface is coupled to a third lever element that is configured to exert a reactive force on a third sensor in response to tension in the third elongated member;

a fourth redirect surface that redirects the fourth elongated member, the fourth redirect surface comprising a seventh rotatable body; and

an eighth rotatable body located between the fourth redirect surface and the distal end of the elongated instrument, wherein the fourth elongated member is threaded around the eighth rotatable body;

wherein the fourth redirect surface is coupled to a fourth lever element that is configured to exert a reactive force on a fourth sensor in response to tension in the fourth elongated member.

16. The medical device of claim 15, wherein the second and fourth rotatable bodies are coaxial and the sixth and eighth rotatable bodies are coaxial.

17. The medical device of claim 16, wherein the second and sixth rotatable bodies are coplanar and the fourth and eighth rotatable bodies are coplanar.

18. The medical device of claim 15, wherein the first and third rotatable bodies are not coplanar and have a first axial off set.

19. The medical device of claim 3, wherein the first and second rotatable bodies are coplanar.

20. The medical device of claim 3, wherein the second rotatable body is configured to receive rotational motion from a robotic drive mechanism.

21. The medical device of claim 3, wherein the second rotatable body is located between the first redirect surface and the distal end of the elongated instrument.

22. The medical device of claim 1, wherein the ratio of the tension in the first elongated member to the reactive force on the first sensor is fixed.

23. The medical device of claim 1, wherein the first lever element is configured to distribute the tension in the first elongated member between the pivot point and the first sensor.

24. The medical device of claim 1, wherein the elongated instrument is flexible.

25. The medical device of claim 24, wherein the elongated instrument is a catheter.

26. The medical device of claim 1, wherein the elongated instrument is rigid.

27. The medical device of claim 1, wherein the base is configured to interface with a robotic drive mechanism.

28. The medical device of claim 1, wherein the first elongated member is at least one of a wire, cable, and a tendon.

29. The medical device of claim 1, wherein the first sensor is at least one of a load cell, a piezoresistive device, a piezoelectric device, and a strain gauge.