Method for additive manufacturing of three-dimensional articles
First Claim
1. A method for forming at least one three-dimensional article without introducing either porosities or incomplete fusion therein through successive fusion of parts of a powder bed, which parts correspond to successive cross sections of the three-dimensional article, said method comprising the steps of:
- applying a first powder layer on a work table;
determining, via at least one computer processor of a control unit, a length of at least one of two adjacent of two or more parallel scan lines either applied to the first powder layer or to be applied to the first powder layer;
setting, via the at least one computer processor of the control unit, a distance between the two adjacent of two or more parallel scan lines as a function of the determined length, wherein the function of the determined length is such that as the determined length increases;
(a) the distance increases while the determined length is less than a predetermined value, and (b) the distance is a constant value while the determined length is equal to or greater than the predetermined value; and
directing, via the at least one computer processor of the control unit, a first energy beam from a first energy beam source over said work table so as to cause said first powder layer to fuse in first selected locations according to a corresponding model of said at least one three-dimensional article so as to form a first cross section of said three-dimensional article, where said first energy beam is configured to fuse at least a first region of a first cross section either with said two adjacent of said two or more parallel scan lines extending in a first direction and separated by said set distance, or with at least one additional parallel scan line extending in said first direction and separated from said two adjacent of said two or more parallel scan lines by said set distance.
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Accused Products
Abstract
A method for forming at least one three-dimensional article through successive fusion of parts of a powder bed, which parts correspond to successive cross sections of the three-dimensional article, the method comprising the steps of: providing a model of the at least one three-dimensional article; applying a first powder layer on a work table; directing a first energy beam from a first energy beam source over the work table causing the first powder layer to fuse in first selected locations according to corresponding models to form a first cross section of the three-dimensional article, where the first energy beam is fusing at least a first region of a first cross section with parallel scan lines in a first direction; varying a distance between two adjacent scan lines, which are used for fusing the powder layer, as a function of a mean length of the two adjacent scan lines.
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Citations
17 Claims
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1. A method for forming at least one three-dimensional article without introducing either porosities or incomplete fusion therein through successive fusion of parts of a powder bed, which parts correspond to successive cross sections of the three-dimensional article, said method comprising the steps of:
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applying a first powder layer on a work table; determining, via at least one computer processor of a control unit, a length of at least one of two adjacent of two or more parallel scan lines either applied to the first powder layer or to be applied to the first powder layer; setting, via the at least one computer processor of the control unit, a distance between the two adjacent of two or more parallel scan lines as a function of the determined length, wherein the function of the determined length is such that as the determined length increases;
(a) the distance increases while the determined length is less than a predetermined value, and (b) the distance is a constant value while the determined length is equal to or greater than the predetermined value; anddirecting, via the at least one computer processor of the control unit, a first energy beam from a first energy beam source over said work table so as to cause said first powder layer to fuse in first selected locations according to a corresponding model of said at least one three-dimensional article so as to form a first cross section of said three-dimensional article, where said first energy beam is configured to fuse at least a first region of a first cross section either with said two adjacent of said two or more parallel scan lines extending in a first direction and separated by said set distance, or with at least one additional parallel scan line extending in said first direction and separated from said two adjacent of said two or more parallel scan lines by said set distance. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17)
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Specification