Host cells and methods for production of isobutanol

• US 9,790,521 B2
• Filed: 03/23/2012
• Issued: 10/17/2017
• Est. Priority Date: 03/24/2011
• Status: Active Grant

• Current Assignee: Gevo Incorporated
• Original Assignee: Butamax Advanced Biofuels LLC (International Flavors & Fragrances Incorporated)
• Inventors: Anthony, Larry Cameron, He, Hongxian, Huang, Lixuan Lisa, Okeefe, Daniel P., Kruckeberg, Arthur Leo, Li, Yougen, Maggio-Hall, Lori Ann, McElvain, Jessica, Nelson, Mark J., Patnaik, Ranjan, Rothman, Steven Cary
• Primary Examiner(s): HOLLAND, PAUL J
• Application Number:
  US13/428,585
• Publication Number:
  US 20130071898A1
• Time in Patent Office: 2,034 Days
• Field of Search: None
• CPC Class Codes: C12N 1/38 Chemical stimulation of growth or activity by addition of chemical compounds which are not essential growth factors; Stimulation of growth by removal of a chemical compound C12N1/34 takes precedence
• CPC Class Codes: C12N 15/81 for yeasts
• CPC Class Codes: C12N 15/815 for yeasts other than Saccharomyces
• CPC Class Codes: C12N 9/0006 acting on CH-OH groups as donors (1.1)
• CPC Class Codes: C12P 7/16 Butanols
• CPC Class Codes: C12P 7/42 Hydroxy-carboxylic acids
• CPC Class Codes: Y02E 50/10 Biofuels, e.g. bio-diesel
• CPC Class Codes: Y02P 20/52 using catalysts, e.g. selective catalysts

Abstract

Provided herein are recombinant yeast host cells and methods for their use for production of isobutanol. Yeast host cells provided comprise an isobutanol biosynthetic pathway and at least one of reduced or eliminated aldehyde dehydrogenase activity, reduced or eliminated acetolactate reductase activity; or a heterologous polynucleotide encoding a polypeptide having ketol-acid reductoisomerase activity.

Claims

1. A recombinant host cell comprising an engineered isobutanol production pathway comprising:

a. a heterologous polypeptide having ketol-acid reductoisomerase (KARI) activity, wherein said heterologous polypeptide having KARI activity comprises an amino acid sequence that is at least 95% identical to the amino acid sequence set forth in SEQ ID NO;

27 with the exception of at least four mutations selected from the group consisting of amino acid residues at positions corresponding to A41, Y53, S56, K57, S58, I86, N87, K90, T93, T131, T191, R227, and Q246 of the amino acid sequence of SEQ ID NO;

27; and

b. at least one host cell modification selected from the group consisting of eliminated aldehyde dehydrogenase expression or activity, wherein said host cell modification is a deletion of an endogenous polynucleotide encoding aldehyde dehydrogenase, and eliminated acetolactate reductase expression or activity, wherein said host cell modification is a deletion of an endogenous polynucleotide encoding acetolactate reductase.

2. The recombinant host cell of claim 1, wherein the combination of a) and b) results in a synergistic increase in isobutanol production pathway performance.

3. The recombinant host cell of claim 1, comprising eliminated aldehyde dehydrogenase expression or activity and eliminated acetolactate reductase expression or activity and wherein said heterologous polypeptide having KARI activity has a K_M for NADH less than 300 μ

M.

4. The recombinant host cell of claim 1, wherein said mutations comprise amino acid residues at positions corresponding to Y53, S56, K57, and S58 of the amino acid sequence of SEQ ID NO:

27.

5. The recombinant host cell of claim 4, wherein said mutations further comprise a mutation of one or more of the amino acid residues at positions corresponding to I86, N87, T131, or T191 of the amino acid sequence of SEQ ID NO:

27.

6. The recombinant host cell of claim 1, wherein said heterologous polypeptide having KARI activity has a K_M for NADH less than 350 mM, less than 100 mM, less than 50 mM, or less than 10 mM at pH 6.8.

7. The recombinant host cell of claim 1, wherein said mutations are amino acid residues at positions corresponding to A41, S56, S58, I87, T131, T191, R227, and Q246 of the amino acid sequence of SEQ ID NO:

27.

8. The recombinant host cell of claim 1, wherein said endogenous polynucleotide encodes an aldehyde dehydrogenase comprising Enzyme Commission Number EC 1.2.1.3, EC 1.2.1.4, EC 1.2.1.5, or a combination thereof.

9. The recombinant host cell of claim 1, wherein said host cell is Saccharomyces cerevisiae and said endogenous polynucleotide encodes an aldehyde dehydrogenase comprising ALD2, ALD3, ALD4, ALD5, ALD6, or a homolog thereof.

10. The recombinant host cell of claim 1, wherein said host cell is Kluveromyces lactis and said endogenous polynucleotide encodes an aldehyde dehydrogenase comprising the amino acid sequence of SEQ ID NO:

743, SEQ ID NO;

745, SEQ ID NO;

747, or SEQ ID NO;

749.

11. The recombinant host cell of claim 1, wherein said endogenous polynucleotide encoding said acetolactate reductase is selected from the group consisting of the nucleotide sequences of SEQ ID NO:

676, SEQ ID NO;

678, SEQ ID NO;

680, SEQ ID NO;

682, SEQ ID NO;

684, SEQ ID NO;

686, SEQ ID NO;

688, SEQ ID NO;

690, SEQ ID NO;

692, SEQ ID NO;

694, SEQ ID NO;

696,SEQ ID NO;

702, SEQ ID NO;

704, SEQ ID NO;

706, SEQ ID NO;

708, SEQ ID NO;

710, SEQ ID NO;

712, SEQ ID NO;

714, SEQ ID NO;

716, SEQ ID NO;

718, SEQ ID NO;

720, SEQ ID NO;

722, SEQ ID NO;

724, SEQ ID NO;

726, SEQ ID NO;

728, and SEQ ID NO;

730.

12. The recombinant host cell of claim 1, wherein said endogenous polynucleotide encodes acetolactate reductase comprising the amino acid sequence of SEQ ID NO:

677.

13. The recombinant host cell of claim 1, wherein said host cell is a yeast host cell.

14. The recombinant host cell of claim 1, wherein said engineered isobutanol production pathway comprises the following substrate to product conversions:

a. pyruvate to acetolactate

b. acetolactate to 2,3-di hydroxyisovalerate

c. 2,3-di hydroxyisovalerate to 2-ketoisovalerate

d. 2-ketoisovalerate to isobutyraldehyde; and

e. isobutyraldehyde to isobutanol;

wherein each substrate to product conversions is catalyzed by an enzyme that is recombinantly expressed by said host cell.

15. The recombinant host cell of claim 14, wherein all of said substrate to product conversions are catalyzed by enzymes heterologous to said host cell.

16. The recombinant host cell of claim 14, wherein said host cell is yeast and further comprises a host cell modification resulting in eliminated pyruvate decarboxylase expression or activity, wherein said host cell modification is a deletion of an endogenous polynucleotide encoding pyruvate decarboxylase.

17. The recombinant host cell of claim 14, further comprising a host cell modification resulting in eliminated NAD-dependent glycerol-3-phosphate dehydrogenase expression or activity, wherein said host cell modification is a deletion of an endogenous polynucleotide encoding NAD-dependent glycerol-3-phosphate dehydrogenase.

18. The recombinant host cell of claim 1, further comprising a host cell modification resulting in eliminated FRA2 expression or activity, wherein said host cell modification is a deletion in an endogenous polynucleotide encoding FRA2.

19. The recombinant host cell of claim 1, wherein said host cell produces isobutanol under anaerobic conditions and wherein the molar ratio of isobutanol to glycerol is greater than 1.

20. A method for producing isobutanol comprising:

a. providing the recombinant host cell of claim 1; and

b. contacting said recombinant host cell of a) with a carbon substrate under conditions whereby isobutanol is produced.

21. The method of claim 20, wherein at least a portion of said contacting of b) occurs under anaerobic conditions.

22. The method of claim 20, wherein said contacting of b) occurs in the presence of an extractant.

23. The method of claim 20, wherein one or more of the effective rate, effective titer, or effective yield of isobutanol is increased as compared to a recombinant host cell that does not comprise an engineered isobutanol production pathway.

24. The method of claim 20, wherein 2,3-dihydroxy-2-methylbutyrate IDHMB1 production, isobutyric acid production, or both is reduced as compared to a recombinant host cell that does not comprise an engineered isobutanol production pathway.

25. The method of claim 20, wherein a molar ratio of isobutanol to glycerol is greater than 1.

26. A fermentative composition comprising the recombinant host cell of claim 1 and isobutanol.

27. A method for the production of butanol comprising:

a. providing the recombinant host cell of claim 1 in a culture;

b. contacting said recombinant host cell of a) with a carbon substrate under conditions whereby butanol is produced; and

c. removing DHMB from said culture.

28. A composition comprising the recombinant host cell of claim 1, butanol, and no more than 0.5 mM DHMB.

29. A method for reducing or eliminating the conversion of isobutyraldehyde to isobutyric acid comprising:

a. providing the recombinant host cell of claim 1; and

b. subjecting said recombinant host cell to conditions wherein conversion of isobutyraldehyde to isobutyric acid is reduced or eliminated compared to a recombinant host cell without an engineered isobutanol production pathway.

30. A composition comprising isobutanol and the recombinant host cell of claim 1.

33. The recombinant host cell of claim 1, wherein said recombinant host cell produces

a. less than 0.01 moles DHMB per mole of sugar consumed;

b. DHMB at a rate of less than 1.0 mM/hour;

or

c. an amount of 2,3-dihydroxy-3-isovalerate (DHIV) that is at least 1.5 times the amount of DHMB produced.

34. The recombinant host cell of claim 1, wherein said mutations are selected from group consisting of A41V, Y53F, Y53L, S56A, S56T, S56V, K57E, S58D, S58E, N87P, K90M, K90L, T93A, T93I, T131M, T131V, T191S, and T191G.

35. The recombinant host cell of claim 1, wherein said recombinant host cell further comprises a heterologous polynucleotide encoding a polypeptide with phosphoketolase activity.

31. A polypeptide comprising an amino acid sequence that is at least 95% identical to the amino acid sequence set forth in SEQ ID NO:

27 with the exception of at least four mutations selected from the group consisting of amino acid residues at positions corresponding to A41, Y53, S56, K57, S58, I86, N87, K90, T93, T131, T191, R227, and Q246 of the amino acid sequence of SEQ ID NO;

27, wherein said polypeptide has ketol-acid reductoisomerase (KARI) activity.

32. A method of converting acetolactate to 2,3-dihydroxyisovalerate comprising:

a. providing the polypeptide of claim 31; and

b. contacting said polypeptide of a) with acetolactate under conditions wherein 2,3-dihydroxyisovalerate is produced.